Maintenance Technician - Automation (APU 4-B)

Nemera•Vernon Hills, IL
•$25 - $40

About The Position

The Maintenance Technician - Automation monitors, troubleshoots, and repairs assembly, subassembly, printing, and packaging machines. The role performs preventive maintenance, identifies and addresses equipment issues, restores malfunctioning machinery, and supports safe, efficient, and quality-focused manufacturing operations. The position is a 12-hour rotating day shift from 6 a.m. to 6 p.m. The technician works in a clean manufacturing environment that may include moderate noise and requires appropriate PPE and cleanroom apparel.

Requirements

  • High school diploma or equivalent.
  • Three or more years of experience in a technical, hands-on position.
  • Experience with complex assembly automation.
  • Experience in electrical systems, pneumatics, and hydraulics.
  • Knowledge of PLC programming and troubleshooting.
  • Ability to regularly lift up to 40 pounds and perform repetitive movements.
  • Ability to push and pull items and climb ladders.
  • Ability to stand and/or walk for extended periods during the shift.
  • Ability to work independently from verbal and/or written instructions.
  • Mechanical aptitude and ability to use basic hand tools.
  • Strong hand-eye coordination and manual dexterity.

Nice To Haves

  • SAP experience.
  • Understanding of Lean Manufacturing concepts.

Responsibilities

  • Maintain a clean, safe work area and report unsafe working conditions.
  • Read, use, and interpret measuring devices, gauges, and inspection tools.
  • Perform preventive maintenance and repairs on equipment, including weekly and monthly maintenance as required.
  • Check product quality and identify acceptable and non-acceptable product in accordance with quality policies and procedures.
  • Participate in teams and offer suggestions for improvement.
  • Respond to machine alarms and identify and address their root causes.
  • Follow 5S guidelines and Lock Out/Tag Out rules.
  • Perform and document inspections according to cGMP requirements and applicable work instruction and device history records.
  • Diagnose and troubleshoot pneumatic, mechanical, electrical, hydraulic, and other malfunctions on a variety of machines.
  • Adjust assembly machine units for major and minor lot production operations according to department specifications.
  • Repair and maintain electrical controls on assembly and packaging equipment, including servicing, repairing, adjusting, and testing machines and devices.
  • Assist with uploading programs to controls following program loss or CPU replacement.
  • Repair robot arms and controls, including replacing defective boards, motors, and encoders.
  • Conduct TPM activities as required.
  • Enter maintenance work orders into SAP, the Computerized Maintenance Management Software, and maintain an ongoing list with timelines for addressing and completing orders.
  • Monitor processes, identify issues, and take corrective action.
  • Perform root cause analysis for safety, quality, and processing issues.
  • Suggest ways to improve work and environmental efficiency and safety.
  • Comply with company policies.
  • Locate equipment problems by observing equipment operation and consult other maintenance personnel or outside technical support as needed.
  • Restore damaged or malfunctioning equipment by repairing, replacing, or adjusting systems.
  • Coordinate repairs with the Maintenance Leader to control downtime and maintain communication with the Maintenance Leader.
  • Assist other maintenance personnel as needed.
  • Use equipment and supplies efficiently and complete work with technical excellence in a cost-effective manner.
  • Perform other duties as assigned.
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