About The Position

Pivotal is seeking a Maintenance, Repair & Overhaul (MRO) Engineering Intern for Summer 2027. The internship offers hands-on experience supporting aircraft repair engineering, sustainment strategy, and airworthiness-driven process development. The intern will work with operational aircraft, field-returned hardware, and cross-functional teams to help establish the repair foundation for next-generation electric flight. The position is onsite at Pivotal’s headquarters in Palo Alto, California.

Requirements

  • Currently enrolled in a bachelor's or master's degree program in Aerospace Engineering or Mechanical Engineering at an accredited institution.
  • Strong interest in aircraft systems, sustainment engineering, and hands-on hardware work.
  • Demonstrated academic or project experience in structural, mechanical, or electrical systems.
  • Ability to read and interpret engineering drawings and technical documentation.
  • Strong written and verbal communication skills, including technical documentation capability.
  • Ability to work independently and manage multiple tasks in a fast-paced environment.
  • Must be a U.S. citizen or permanent resident.
  • Must be able and willing to work onsite in Palo Alto, California.

Nice To Haves

  • Hands-on experience in aircraft, electric vehicles, robotics, or motorsports teams, such as AIAA Design/Build/Fly or Formula SAE.
  • Exposure to composites, high-voltage systems, or failure analysis.
  • Familiarity with aviation regulatory concepts, including FAA Part 43, Part 145, and airworthiness standards.
  • Experience working with PLM (Product Lifecycle Management) and MRP (Material Requirements Planning) systems.
  • Experience using CAD tools; 3DX is preferred.
  • Shop, fabrication, or mechanical assembly experience.
  • Interest in long-term career growth in aerospace sustainment or repair engineering.

Responsibilities

  • Support development of aircraft repair procedures for structural, mechanical, electrical, and battery systems.
  • Assist in authoring service procedures and repair documentation aligned with ATA iSpec 2200 structure.
  • Participate in teardown, inspection, and evaluation of returned components and assemblies.
  • Support root cause investigations and failure analysis efforts.
  • Evaluate repairability of composite and electromechanical components.
  • Assist in creating work instructions, inspection criteria, and engineering change documentation.
  • Support battery and BMS handling evaluations and process development.
  • Collaborate with Engineering, Quality, Supply Chain, and Flight Operations teams.
  • Contribute to development of scalable MRO processes aligned with a future FAA Part 145 pathway.
  • Document repair data, test results, and continuous improvement initiatives.
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