Maintenance Mechanic - Level 4 (1st Shift)

PCC Talent Acquisition Portal•San Leandro, CA

About The Position

Under general supervision, performs mechanical maintenance tasks for plant and office facilities in accordance with quality standards. The Maintenance Mechanic has a broad knowledge of equipment and processes and must be able to respond safely to work outside their specialty. The position maintains facilities and work areas in a neat, orderly, and sanitary condition, records time and materials accurately, and sets up and maintains plant equipment to meet production and safety standards. The role supports maintenance tasks and preventive maintenance activities to reduce production downtime. The position maintains and repairs production equipment, buildings, facilities, tools, and utility systems. Work includes mechanical, electrical, plumbing, welding, carpentry, pneumatic, hydraulic, heating, and cooling maintenance. The mechanic diagnoses equipment problems, determines whether repair or replacement is appropriate, performs repairs and operational tests, and updates electrical drawings as required. The role coordinates repairs with department supervisors, maintains organized spare parts and storage areas, documents work performed, and reviews completed work for quality and completeness. The role uses a wide variety of tools and equipment, follows plant safety and quality policies, and may train less-skilled personnel. Work is performed on the first/day shift, 5:00 a.m. to 1:30 p.m. Training is provided on the job and may be assessed verbally, in writing, or practically.

Requirements

Ability to read and write legibly and follow verbal and written instructions, normally acquired through completion of high school.
Ability to communicate effectively in English, verbally and in writing, and to read, follow, and interpret technique cards, code sheets, and other instructions.
Thorough knowledge and understanding of mechanical theory and shop practices.
Two years of vocational or trade school in basic and specialized trade theories; relevant on-the-job experience may be considered in place of formal training.
At least two years of progressive experience in plumbing and electrical maintenance, including applicable vocational training, fabrication, carpentry, millwright work, hydraulics, heating and cooling systems, or related maintenance activities.
Ability to perform the essential job functions physically and to sustain the strength and stamina required for a full shift of assigned work.
Knowledge of electrical theory and practice, including three-phase 480-volt wiring, troubleshooting, Delta and Wye circuits, and electrical safety practices.
Ability to work with 440-, 230-, and 110-volt equipment; install conduit, wiring, panels, switches, control fixtures, and electrical equipment; and troubleshoot motors and standard electrical equipment.
Ability to read blueprints and sketches, follow diagrams, make accurate equipment adjustments, identify needed repair parts, and update electrical drawings.
Knowledge of pneumatic and hydraulic power units and controls, including troubleshooting systems and rebuilding cylinders and valves.
Ability to perform pipefitting tasks with copper, plastic, threaded, and flanged pipe; bend and fit flared or compression tubing; cut and hang pipe; and use threading equipment.
Understanding of ARC and MIG welding, gas welding and cutting, and the setup and use of related equipment.
Knowledge of atmospheric and pressure burner systems, gas safety devices, electrical heating systems, insulation, refractory materials, and construction methods.
Ability to use the online computer system required for assigned duties and procedures.
Ability to follow plant safety and quality rules and policies; the posting states that the employee must have no safety-rule or policy violations.
Completion of applicable plant safety training, including HAZ-MAT, electrical and arc-flash safety, PPE, lockout/tagout, robotic safety, confined-space, hot-work, contractor, spill-response, crane, machine-guarding, cryogenics, X-ray, bloodborne-pathogen, and other plant-related safety training.
Knowledge of safety precautions and practices for electrical work and other assigned maintenance tasks.

Responsibilities

Follow established housekeeping and safety practices to maintain the quality of the work environment.
Complete departmental paperwork in detail, use the main computer system to retrieve information and log time, and sign off work orders and preventive maintenance sheets properly.
Adjust equipment for optimum operating condition and maintain equipment to meet production and quality standards.
Disassemble equipment to assess repairs and approximate costs, and determine the best repair solution.
Work from verbal and written instructions, diagrams, blueprints, handbooks, charts, applicable codes, ordinances, and established trade practices.
Maintain buildings, facilities, and equipment, including repairing windows, doors, roofs, floors, stairways, plumbing, and other facility issues.
Coordinate repairs with department supervisors to minimize production downtime and perform preventive maintenance to help eliminate downtime.
Keep spare parts, hardware, the shop, and storage areas organized and orderly.
Repair hand tools, fixtures, power tools, and miscellaneous equipment; lubricate production, tool, and facility equipment according to schedules and procedures.
Document, record, and maintain files of work performed on machinery; obtain requisitioned parts and materials from local suppliers and vendors as needed.
Review own work for completeness and workmanship quality, and perform work necessary to achieve plant goals.
Perform welding and cutting, electrical installation and troubleshooting, pipe and tubing work, and maintenance of pneumatic and hydraulic systems.
Conduct operational tests using electrical meters and other instruments; remove and install motors; troubleshoot electrical equipment and determine safe methods to restore service.
Install and maintain conduit, wiring, panels, switches, control fixtures, transformers, motors, motor controls, relays, and other industrial equipment.
Update electrical drawings for equipment and facilities as required.
Determine appropriate wire, fuse, motor starter, and breaker sizes with minimal supervision; understand and apply the National Electric Code.
Make cost analyses and exercise sound judgment when deciding on repairs and equipment needs; know approximate costs of departmental molds, tools, equipment, and supplies and care for company equipment.
Train less-skilled personnel as assigned and pursue on-the-job and formal learning in relevant areas when available.
Perform all other duties assigned.