Maintenance Inspector

TPC•Houston, TX

10d•Onsite

About The Position

Under the direct responsibility of Inspection Supervision, the HNO Maintenance Inspector will act as a Lead Unit Inspector. The primary responsibility is to ensure the mechanical integrity of fixed mechanical equipment within their assigned unit. This includes equipment such as pressure vessels, storage tanks, piping and piping components (e.g., valves), filters, heat exchangers, heaters, boilers, relief devices, platforms, ladders, handrails, and structures. The objective is to confirm that plant equipment is fit for new and/or continued service. This applies to all phases of fixed mechanical equipment, including design, procurement, fabrication, receipt and storage, installation, commissioning, operation, maintenance, and decommissioning.

Requirements

Holds API 510 and 570 for a minimum of 5 years.
Minimum 10 years inspection field experience in a chemical plant or refinery.
Must be able to climb ladders.
Cannot have acrophobia or claustrophobia (tower, vessel, boiler, tank).
Able to carry 50 pounds.
Must have a valid TWIC Card or ability to acquire.
Must have a valid Driver’s License to travel to both sites.
Must be computer literate in Microsoft Word, Excel, Access, and Drawing TrueView.
Must be knowledgeable with the following codes and practices: NBIC, ASME B16.5, B31.1, B31.3, Sect I, II, V, VIII, IV, API 510, 520, 521, 560, 570, 571, 572, 574, 576, 577, 578, 579, 582, 583, 620, 650, 651, 653, 2000, 2201, 2218 and an understanding of various ASTM, NFPA and NACE standards.
Must have a thorough working knowledge of DOT and Coast Guard Regulations.
Must have at least 1 year experience in PCMS as an administrator.
Must be literate in CMMS Oracle.

Nice To Haves

API 653
CWI or CAWI
Level II or III PT, MT, UTT Film Interpretation

Responsibilities

Perform all visual inspections, write reports, and update PCMS.
Analyze UT data in PCMS.
Follow and PSSR all MOCs affecting the MI program.
Address process/operational questions and concerns.
Maintain relief valve data.
Initiate deferrals of all fixed equipment (if needed) and track to completion.
Remain in constant communication with operations, maintenance, and engineering.
Ensure all MI procedures are adhered to.
Perform Temporary Repair Inspections.
Inspect and stamp all bundles (new and old).
Develop and review ITPs for upcoming turnarounds, shutdowns, cleanings, outages, projects, and maintenance work.
Identify potential CUI areas and make recommendations.
Perform tank leg inspections.
Perform ladder, handrail, and platform inspections.
Follow all fixed equipment jobs from start to completion, including maintenance work, capital projects, and turnarounds.
Ensure all final construction packages are correct and complete.
Spot check fabrication and material (MTRs).
Ensure that material adheres to TPC Gem Specifications for the service.
Review all x-rays performed and witness all pressure tests.
Review and approve WPS, PQR, and WPQ.
Verify proper insulation and painting have been completed.
Ensure code compliance.
Read and follow P&IDs, Construction Drawings, Inspection Isometrics, and Civil Drawings without assistance.
Capable of sketching piping isometrics.
Experience in circuitizing piping systems.
Develop and follow repair plans and scopes of work.
Report out on KPIs.