Maintenance Execution, Turnaround & Commissioning Manager

Atalco GramercyGramercy, LA
Onsite

About The Position

The Maintenance Execution, Turnaround & Commissioning Manager is responsible for leading the strategic execution of major maintenance events, plant turnarounds, capital project commissioning, and precision maintenance initiatives to ensure safe, reliable, and cost-effective asset performance. This role drives maintenance excellence through effective planning, execution governance, contractor management, startup readiness, and the development of a world-class Precision Maintenance Program.

Requirements

  • Knowledge of alumina refining, Bayer Process operations, or other continuous manufacturing processes preferred.
  • Understanding of turnaround management, commissioning, startup readiness, and precision maintenance principles.
  • Knowledge of Process Safety Management (PSM), Management of Change (MOC), and operational risk management.
  • Demonstrated leadership, decision-making, and project execution skills in an industrial environment.
  • Strong planning, troubleshooting, problem-solving, and contractor management abilities.
  • Experience leading cross-functional teams and major maintenance events.
  • Familiarity with SAP or other CMMS platforms, DCS systems, and operational reporting tools.
  • Excellent communication, stakeholder management, and interpersonal skills.
  • Proficiency in Microsoft Office and business systems.
  • Bachelor's degree preferred in Engineering, Industrial Technology, Maintenance Management, or related field.
  • 10+ years of leadership experience in industrial maintenance, turnaround management, commissioning, or project execution.
  • Experience leading large-scale turnarounds and outage events.
  • Experience supporting capital project commissioning and startup.
  • Experience developing Precision Maintenance Programs.
  • Alumina refining experience strongly preferred.
  • Must successfully complete Atalco Gramercy’s required drug screening and physical examination.
  • TWIC (Transportation Worker Identification Credential) required prior to offer acceptance; MSHA (Mine Safety and Health Administration) training to be completed upon hire.
  • Ability to read, analyze and interpret information.
  • Ability to write reports and basics business correspondence.
  • Ability to effectively present information and respond to questions from groups, managers, clients, customers, and the general public.

Nice To Haves

  • Experience in alumina refining, metals processing, mining, or chemical manufacturing.
  • Lean Six Sigma, Continuous Improvement, PMP, CMRP, or related certification.
  • Training or experience in Incident Investigation and Root Cause Analysis.
  • Emergency Response leadership experience.
  • Demonstrated success implementing Precision Maintenance, Turnaround, or Commissioning improvement programs.

Responsibilities

  • Provide leadership for safety, environmental compliance, and emergency preparedness across all turnaround, commissioning, and precision maintenance activities.
  • Ensure compliance with company policies, regulatory requirements, and process safety standards.
  • Drive risk identification, incident prevention, corrective actions, and continuous improvement initiatives.
  • Support emergency response readiness and serve in designated emergency response leadership roles as required.
  • Lead planning, preparation, execution, and closeout of turnarounds, outages, and major maintenance events.
  • Establish turnaround strategies, scopes, schedules, budgets, and resource plans.
  • Coordinate cross-functional teams to ensure safe and efficient execution.
  • Monitor turnaround performance metrics and implement lessons learned.
  • Ensure contractor performance, productivity, and quality expectations are achieved.
  • Lead commissioning, startup, and operational readiness activities for capital projects.
  • Develop commissioning and startup plans to ensure safe and efficient asset handover.
  • Partner with Engineering, Operations, and Project teams throughout project execution.
  • Ensure completion of PSSR, system turnover, and startup readiness requirements.
  • Drive successful transition of projects from construction through operations.
  • Develop and implement a site-wide Precision Maintenance Program.
  • Establish standards for alignment, balancing, torque and tensioning, lubrication excellence, installation quality, and equipment rebuild practices.
  • Drive precision maintenance training and competency development.
  • Establish auditing and governance processes to ensure compliance with standards.
  • Improve equipment life-cycle performance through precision practices.
  • Lead, develop, and mentor turnaround, commissioning, and maintenance execution personnel to build organizational capability and drive high performance.
  • Foster a culture of accountability, collaboration, inclusion, and continuous improvement across teams and contractors.
  • Establish clear priorities, expectations, and performance standards to ensure successful execution of business objectives.
  • Communicate effectively with Operations, Engineering, Projects, Maintenance, and site leadership to align resources, manage risks, and achieve strategic goals.
  • Promote open communication and employee engagement while supporting workforce development, succession planning, and organizational change initiatives.
  • Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.
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