Maintenance Controls & Automation Specialist (Industrial Systems)
Qualdoc•Henrico, VA
•Onsite
About The Position
We are seeking a hands-on Controls & Automation Specialist to support maintenance operations in a high-volume manufacturing environment. This role focuses on ensuring automated systems and production equipment remain reliable, efficient, and properly maintained through troubleshooting, repair, and continuous improvement efforts. This position is well-suited for someone with strong experience in industrial controls, PLC systems, and electrical maintenance who enjoys solving complex equipment issues and improving system performance.
Requirements
- Associate degree or technical certification in Electronics, Controls, or a related field
- 3–5 years of experience in a manufacturing or industrial environment
- Journeyman-level electrical experience or equivalent hands-on background
- Experience programming and troubleshooting PLC and HMI systems
- Strong electrical troubleshooting skills, including 480V systems and motors
- Familiarity with industrial communication networks and process control systems
- Strong analytical and problem-solving abilities
- Proficiency with Microsoft Office or similar tools
- Ability to work independently and as part of a team
- Strong communication skills (written and verbal)
- Working knowledge of safety practices in industrial environments
Nice To Haves
- Bachelor’s degree in Engineering, Science, or related field
- Experience in high-volume or regulated manufacturing environments (pharmaceutical, consumer goods, cosmetics, etc.)
- Exposure to Lean Manufacturing or continuous improvement methodologies
- Familiarity with FDA- or ISO-regulated production environments
- Experience with high-speed production or packaging equipment
Responsibilities
- Diagnose, troubleshoot, and repair automated production equipment and industrial control systems to minimize downtime
- Work hands-on with PLCs, HMIs, servo drives, VFDs, sensors, vision systems, and encoders
- Update, modify, and troubleshoot PLC and HMI programs (Allen Bradley, Siemens, or similar platforms)
- Configure, maintain, and support industrial communication networks such as EtherNet/IP, Modbus, and IO-Link
- Maintain and support safety control systems to ensure proper and safe machine operation
- Read and interpret electrical schematics, blueprints, and technical documentation to support maintenance and repair work
- Assist with installation, startup, commissioning, and optimization of automated systems and equipment
- Monitor equipment performance and recommend improvements to increase efficiency and reliability
- Follow all safety procedures including lockout/tagout (LOTO) and proactively identify potential hazards
- Collaborate with production, engineering, quality, and technical teams to resolve issues and support operations
- Maintain accurate maintenance records, logs, and technical documentation for equipment and repairs
- Support continuous improvement initiatives focused on system performance and production uptime
Benefits
- 401(k) with company match and immediate vesting
- Paid time off including holidays, sick leave, and personal days
- Company-paid short-term disability and life/AD&D coverage
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
Associate degree
