Machine Operator

Nucor•Lewisville, TX

About The Position

The Machine Operator maintains the chemical process used to produce polyurethane foam for company products. The role involves receiving chemicals, preparing batches according to standard operating procedures, monitoring processes and operating conditions, conducting and documenting quality tests, coordinating with Quality Control, and reporting nonconforming results to leadership. The operator also supports foam station and production-line operations, equipment maintenance, safety, audits, inventory coordination, and teammate training. Safety policies, procedures, and housekeeping standards must be upheld at all times.

Requirements

At least 6 months of experience in a production or manufacturing environment.
Experience with machine setup, operation, and process troubleshooting.
Knowledge of Microsoft products, specifically Excel.

Nice To Haves

Use and understanding of Power BI and D365.
Quality assurance experience.
Familiarity with Process Safety Management (PSM).

Responsibilities

Receive chemicals and prepare batches according to standard operating procedures.
Monitor chemical processes and operating conditions.
Conduct and document quality tests, coordinate with Quality Control, and report nonconforming results to leadership.
Work from production orders, records, and work instructions.
Use MTS, Power BI, Excel, and Outlook to schedule activities, track information, maintain inventory records, and verify quality test results.
Support foam station operations by disassembling, cleaning, assembling, and inspecting valve and nozzle components on generating hoses.
Set operating parameters and operate the lance system.
Perform preventive and routine maintenance, including checking fluid levels, lubricating equipment, and cleaning machinery.
Maintain familiarity with safety data sheets, operating procedures, emergency response requirements, and Management of Change processes.
Assist with calibration programs, internal audits, customer audits, and third-party audits.
Coordinate with other departments to secure chemicals, tools, and materials needed for production forecasts and operational requirements.
Notify the team leader or supervisor of unusual equipment conditions, operational issues, and significant changes in chemical inventory levels.
Assist with foaming operations on production lines to maintain workflow efficiency and respond to emergency production needs.
Support Quality Technicians and Sample Technicians as needed.
Train production teammates on foam quality standards, foam integrity requirements, and the responsibilities of the Chemical Operator role.
Initiate, lead, and uphold safety policies, practices, procedures, and housekeeping standards.