Machine Operator (6:55p-7a)

Genpak•Scottsburg, IN

About The Position

The Machine Operator operates any of six Thermoformers, generally without assistance, to produce quality product within defined specifications. The role includes starting up and shutting down machines, monitoring and adjusting equipment, identifying and reporting malfunctions or quality issues, completing production documentation, and seeking assistance when needed. Work is performed under the shift supervisor, with final approval by the production manager. The operator performs routine quality checks and records machine readings, prepares and stocks packaging materials, and maintains a clean work area. The role also requires compliance with facility safety rules, proper use of personal protective equipment, and reporting unsafe conditions, near misses, accidents, and injuries. Work takes place in a manufacturing and/or warehouse environment that may involve varied weather conditions, heat, cold, humidity, noise, airborne particles, moving mechanical parts, and forklift traffic.

Requirements

  • Ability to operate Thermoformers and make adjustments independently after learning the equipment.
  • Ability to recognize machine or material problems through data collection and interpretation, apply troubleshooting techniques, and seek assistance when needed.
  • Ability to interpret written, oral, diagrammatic, or schedule-form instructions.
  • Ability to differentiate between good and bad product quality.
  • Ability to use a fire extinguisher.
  • Ability to lift up to 25 pounds.
  • Close, distance, color, peripheral, and depth vision, and ability to adjust focus.
  • Ability to wear corrective lenses with protective safety over-glasses or use the company's Safety Prescription Program.
  • Powered Industrial Truck Certificate; in-house training and licensing are provided.
  • Lockout/Tagout certifications; in-house training and licensing are provided.

Responsibilities

  • Learn to operate all six Thermoformers within defined specifications without assistance.
  • Start up and shut down Thermoformers without assistance and make adjustments as needed.
  • Recognize heating or cooling problems and machine or material issues, report them promptly, and seek help to resolve problems and return equipment to operation.
  • Check oilers on the trim press and Thermoformers at the start of the shift and refill them as needed.
  • Perform roll changes while minimizing scrap.
  • Operate micro phaser and ballerina control panels, obtain readings, and make adjustments as needed.
  • Read instrumentation gauges and record heat readings for each machine.
  • Perform quality checks for burning, cold cracking, and registration for each roll, and distinguish acceptable from unacceptable product quality.
  • Produce product with the correct width, gauge, and weight.
  • Learn and use the correct packaging for each product type; stock boxes, poly bags, and foam rolls at the beginning of production runs.
  • Complete required paperwork accurately, including first-piece inspections and production logs.
  • Maintain a well-rounded knowledge of product quality and keep all areas free of debris.
  • Use a fire extinguisher when needed.
  • Comply with facility safety rules, regulations, procedures, and required PPE practices.
  • Report unsafe practices or conditions, defective PPE, near misses, accidents, injuries, and musculoskeletal symptoms or disorders.
  • Intervene when coworkers engage in unsafe or unhealthy activities and communicate persistent safety violations to management.
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