Machine Operator Specialist/MC1

HOYA Vision Care•Lewisville, TX

47d•Onsite

About The Position

The Machine Operator Specialist is responsible for operating assigned production equipment safely and efficiently to meet daily production targets while maintaining quality standards. This role involves monitoring machine performance, performing autonomous maintenance, conducting inspections, cleaning equipment, and assisting with preventive maintenance. Additionally, the specialist will perform basic calibration checks, verification activities, and maintain accurate records. They will also be responsible for tooling changes, machine setup adjustments, and first-piece inspections, aiming to minimize downtime during changeovers. The role includes basic troubleshooting of equipment issues, escalating complex problems, and participating in continuous improvement initiatives. Safety and quality are paramount, requiring adherence to all company policies, use of PPE, and support for housekeeping efforts.

Requirements

High school diploma or equivalent required.
Ability to read and follow work instructions, procedures, and technical documentation.
Basic mechanical aptitude and troubleshooting skills.
Strong attention to detail and commitment to quality.
Ability to stand, walk, bend, and lift throughout the workday.
Ability to lift up to 50 pounds with or without reasonable accommodation.
Ability to work in a manufacturing environment with varying temperatures and noise levels.
Specific vision abilities required by this job include close vision and the ability to adjust focus.

Nice To Haves

PLC knowledge preferred.
Previous manufacturing or machine operation experience preferred.
Experience with autonomous maintenance practices is preferred.
Experience performing machine cleaning, inspections, tooling changes, and calibration verification preferred.
Experience with Total Productive Maintenance (TPM).
Familiarity with calibration equipment and measurement tools.
Experience performing machine setups and tooling changeovers.
Basic computer skills for production and maintenance documentation.

Responsibilities

Operate assigned production equipment safely and efficiently.
Meet daily production targets while maintaining quality standards.
Monitor machine performance and identify deviations from standard operating conditions.
Follow work instructions, operating procedures, and safety requirements.
Accurately complete production and quality documentation.
Perform routine autonomous maintenance activities in accordance with established procedures.
Conduct daily, weekly, and monthly equipment inspections.
Clean machines and work areas to maintain equipment reliability and workplace organization.
Lubricate equipment as required by maintenance schedules.
Identify and report abnormal machine conditions, wear, or potential failures.
Assist with preventive maintenance activities as assigned.
Perform basic calibration checks and verification activities according to documented procedures.
Ensure measurement devices and machine settings are operating within established specifications.
Report any calibration discrepancies to Maintenance or Engineering for correction.
Maintain accurate calibration and verification records.
Perform tooling changes and machine setup adjustments to support production requirements.
Verify proper installation and alignment of tooling.
Conduct first-piece inspections following tooling changes and machine setups.
Minimize downtime during changeovers while maintaining safety and quality standards.
Perform basic troubleshooting to resolve minor equipment issues.
Escalate complex mechanical or electrical issues to Maintenance or Engineering.
Participate in root cause investigations and continuous improvement initiatives.
Recommend process and equipment improvements to increase efficiency and reliability.
Follow all company safety policies and procedures.
Use required personal protective equipment (PPE).
Maintain compliance with quality standards and customer requirements.
Support housekeeping efforts and 5S initiatives.