About The Position

The Machine Operator (Blown Films) position is responsible for efficient extruder operation through setup, runs, and troubleshooting of machinery to ensure a quality product that meets or exceeds internal quality and customer standards. The starting pay rate is between $19.78 and $22.00 per hour, depending on experience. This role is located in Sterling, MA and is not eligible for relocation or employment-based visa sponsorship. The shift is a rotating 12-hour schedule (3 days work/4 days off & 4 days work/3 days off), working every other weekend from 8:00 a.m. to 8:00 p.m.

Requirements

  • High school diploma or GED equivalent
  • 1 or more yrs experience in a manufacturing environment
  • Able to read and follow written/verbal instructions (English)
  • Able to read and write (English) to complete required forms and verify quality products are produced
  • Must have good vision, eye-hand coordination, and hearing
  • Able to work overtime, holidays, weekends, days, or nights for 12 or more hours
  • Able to work independently and in a team
  • Basic math skills
  • Able to read a ruler/tape measure/gauge caliper device(s) to 1/8 of an inch
  • Able to stand, sit, kneel, bend, stoop, climb, reach, and crawl for extended periods multiple times per day
  • Able to lift up to 50 pounds unassisted
  • No fear of heights
  • Must have manual dexterity involving total wrist action, twisting, pulling, and raising arms at or above shoulder height
  • Able to work in warm, humid, and cool climates for 12 or more hours per day or night
  • Able to wear personal protective equipment (PPE) which includes safety glasses, safety goggles, hearing protection, steel toe shoes/boots, face shield, gloves, fire retardant jacket/apron and face mask

Nice To Haves

  • 1 yr extrusion operator experience

Responsibilities

  • Observe, follow and support all safety and environmental rules/procedures/policies
  • Perform changeovers and completes changeover setup form
  • Arrange assistance for changeover
  • Cleans blenders and other equipment for material changes
  • Oversee pre-blend and the blending or mixing of resins in off-line as well as on-line
  • Complete paperwork for production, including labor log, scrap sheet and daily functional check sheet
  • Set all secondary equipment (printer, punches, venting, portable winders, etc.) and test functionality to assure proper set-up and operation
  • Watch for and react to stack light alerts
  • Make machine adjustments as needed to maintain required product quality and/or as identified by Packer/Inspector
  • Identify equipment shortfalls and complete maintenance report forms as needed
  • Close order in system when completed
  • Identify and strive to meet expected rates or standards of production and notes correct variance code in system
  • Collect, weigh, and document all scrap and enter in system
  • Ensure REPRO is being run/added to resin
  • Adjust and/or correct Bill of Materials (BOM)
  • Perform and document 2-hour quality checks
  • Relieve other team members for breaks/lunches
  • Perform other related functions and duties as may be assigned
  • Check run rates
  • Perform quality checks front to back (resins, silos, computer information, blender settings, etc.)
  • Ensure tools are in proper location(s)
  • Ensure axillary equipment is in working condition (press, vents V-board, etc.)
  • Ensure ink/solvent room is in proper order
  • Perform all duties of a Utility Operator
  • Maintains housekeeping throughout production area(s) including, but not limited to cleaning around extruders and blenders

Benefits

  • Medical, dental and vision plans
  • Paid time off, starting at 40 hours per year for full-time hourly employees, may vary by location
  • Company-paid holidays starting at 8 days per year and may vary by location
  • Wellbeing programs & Employee Assistance Program
  • Health Savings Account/Flexible Spending Account
  • Life insurance, AD&D, short-term & long-term disability, and voluntary benefits
  • Paid Parental Leave
  • Retirement Savings Plan with company match
  • Tuition Reimbursement (dependent upon approval)
  • Discretionary bonus program (initial eligibility dependent upon hire date)
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