LEAN Specialist

Applied Aerospace & DefenseNewington, CT

About The Position

The Lean Specialist will drive operational excellence by identifying, analyzing, and eliminating waste across business processes. This role involves leading cross-functional teams, implementing Lean methodologies (such as 5S, Kaizen, VSM), and fostering a culture of continuous improvement to enhance productivity, quality, and cost savings.

Requirements

  • Deep understanding of Lean principles, Six Sigma methodologies, Kaizen, and waste reduction techniques (8 Wastes).
  • Strong ability to analyze complex data sets to identify trends, root causes, and solutions, with proficiency in tools like Excel, Minitab, or Visio.
  • Proven ability to manage multiple projects simultaneously from inception to completion.
  • Exceptional ability to lead cross-functional teams and drive cultural change within an organization.
  • Excellent verbal and written skills to interact with diverse groups, including shop floor staff and executive leadership.
  • Ability to lead workshops and brainstorming sessions effectively.
  • Bachelor's degree in Engineering, Business Administration, Operations Management, or a related field.
  • 3-5+ years of experience in Lean manufacturing, operational excellence, or continuous improvement roles.

Nice To Haves

  • Lean Six Sigma Green Belt or Black Belt certification is highly desirable.
  • Proactive, "go-to-the-gemba" attitude.
  • Detail-oriented, with a focus on resolving bottlenecks and improving quality.

Responsibilities

  • Lead, facilitate, and support Lean Six Sigma projects and Kaizen events to streamline operations, reduce defects, and improve flow.
  • Conduct detailed VSM to analyze current state, map future state, and identify inefficiencies (waste).
  • Provide coaching and training to staff on Lean tools, principles, and standard work to embed a continuous improvement mindset.
  • Utilize data-driven insights and statistical tools to measure KPI improvements, tracking savings and results for senior management.
  • Implement and sustain 5S, Kanban, and Standard Operating Procedures (SOPs) to ensure consistent, efficient performance.
  • Perform regular Gemba walks to identify abnormalities, support employees on the shop floor, and identify improvement opportunities.
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