Lean Specialist

Delta Electronics Mfg Corp•Beverly, MA
•Onsite

About The Position

Delta Electronics Mfg. Corp. is seeking a highly motivated Continuous Improvement professional to lead initiatives that enhance manufacturing performance at its Beverly, Massachusetts facility. The role drives improvements in throughput, quality, cost, and flow by applying Lean, Six Sigma, and data-driven problem-solving. The Lean Specialist partners with cross-functional teams to map processes, implement solutions, and support readiness and quality-system activities. The ideal candidate has strong analytical skills, hands-on manufacturing knowledge, and the ability to lead multiple improvement efforts.

Requirements

  • Bachelor’s degree in Engineering, Industrial Engineering, STEM, or a related technical field.
  • At least 5 years of relevant experience in Manufacturing, Quality Engineering, Operations, Process Improvement, or Project/Program Management.
  • At least 5 years of applied continuous improvement experience and a strong background in Lean, Six Sigma, and continuous improvement methodologies.
  • Experience identifying root causes, driving corrective actions, and applying structured problem-solving tools.
  • Ability to analyze data, apply statistical concepts, and use quality and manufacturing metrics to define improvement opportunities.
  • Experience interpreting engineering drawings, work instructions, bills of materials (BOMs), consumable materials controls, and tool control requirements.
  • Understanding of ERP/MRP and shop-floor systems such as SAP/PRISM, CMES, or similar.
  • Experience collaborating with cross-functional teams, suppliers, customers, and internal or external partners.
  • Ability to coach, motivate, and influence teams to adopt continuous improvement practices.
  • Demonstrated project management skills, including experience leading or supporting multidisciplinary initiatives.
  • Strong communication skills, including creating clear presentations, briefing leadership, and working effectively across organizational levels.
  • Self-motivated and proactive, with the ability to drive initiatives with minimal oversight.
  • Proficiency with Microsoft Office 365 applications.

Nice To Haves

  • Advanced degree.
  • Professional certifications such as Green Belt, Black Belt, Shainin Red X, ASQ certifications, or similar continuous improvement credentials.
  • Experience developing and maintaining PFMEA, APQP / AS9145 deliverables, Control Plans, and SPC.
  • Experience working in a High Mix / Low Volume and Make-To-Order environment.

Responsibilities

  • Lead and support Continuous Improvement Program initiatives to improve throughput, quality, cycle time, efficiency, and overall operational performance.
  • Collect, analyze, and report manufacturing and quality metrics; identify performance gaps and develop data-driven improvement plans.
  • Map current processes, define future-state workflows, and implement improvements using value stream mapping, standard work, bottleneck analysis, takt alignment, and waste reduction.
  • Facilitate Lean activities, including Kaizen events, 5S, Gemba walks, and structured problem-solving sessions.
  • Support quality and readiness activities by developing and maintaining PFMEAs, Control Plans, SPC, APQP deliverables, and other process-robustness tools.
  • Lead and manage small to medium cross-functional projects, ensuring clear scope, timelines, risk management, and sustained results.
  • Collaborate with Engineering, Operations, and Quality to align improvement activities with production demand, factory constraints, and business objectives.
  • Conduct process observations and data reviews to identify root causes, reduce variation, and improve manufacturing reliability.
  • Prepare executive-level summaries, visual dashboards, and updates for operations reviews and leadership forums.
  • Train teams on Lean, problem-solving, and continuous improvement methods.
  • Evaluate ROI for improvement opportunities, validate results, and replicate best practices across products, processes, and programs.
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