Lean Manufacturing Engineer

Marathon Electric•Wausau, WI

2d•Onsite

About The Position

WEG, a global electric-electronic equipment company founded in 1961, is seeking a Lean Manufacturing Engineer. This role focuses on optimizing factory flow, improving manufacturing systems, implementing Lean methodologies, and leading cross-functional teams to drive continuous improvement. The company operates in the capital goods sector, providing solutions for electric machines, automation, and paints across various industries. With a significant global presence, WEG is committed to innovation in energy efficiency, renewable energy, and electric mobility. The company reported a net revenue of R$ 32.5 billion in 2023, with a substantial portion from international markets. WEG's business areas include Industrial Electro-Electronic Equipment, Energy Generation, Transmission and Distribution (GTD), Commercial and Appliance Motors, and Paints and Varnishes.

Requirements

Bachelor's degree in Engineering or related field.
Experience in Lean Manufacturing principles and methodologies.
Proficiency in data analysis and KPI development.
Experience with Value Stream Mapping and Kaizen events.
Ability to lead cross-functional teams.
Strong understanding of manufacturing processes and factory layout optimization.
Excellent communication and interpersonal skills.

Nice To Haves

Experience in the electric-electronic equipment industry.
Knowledge of industrial automation and electric machines.
Experience with specific Lean tools such as 5S, Poka-Yoke, Kanban.
Familiarity with ERP systems.

Responsibilities

Analyze end-to-end manufacturing and material flow throughout the facility.
Develop current-state and future-state manufacturing flow maps.
Lead facility layout redesign projects supporting production growth.
Develop spaghetti diagrams to reduce material travel distance.
Improve internal logistics and material movement efficiency.
Optimize warehouse-to-production material flow.
Identify manufacturing bottlenecks and system constraints.
Perform line balancing and capacity analysis.
Reduce manufacturing lead time and Work-In-Process (WIP).
Improve throughput across all manufacturing processes.
Support implementation of pull systems and flow manufacturing concepts.
Lead Value Stream Mapping (Current State / Future State).
Drive Kaizen events supporting strategic factory improvements.
Implement Lean Manufacturing tools and methodologies.
Improve visual management and standardized work.
Support continuous improvement culture throughout the organization.
Develop long-term manufacturing layout strategies.
Evaluate equipment relocation opportunities.
Support capital investment planning.
Optimize manufacturing footprint utilization.
Support production expansion and new product introduction.
Develop KPI dashboards and monitor Manufacturing Lead Time, Throughput, OEE, Capacity Utilization, Inventory Flow, Material Travel Distance, WIP Levels, Productivity, and Space Utilization.
Use data analytics to prioritize improvement opportunities.
Partner with Manufacturing, Supply Chain, Warehouse, Engineering, Maintenance, Quality, Finance, and Operations.
Support production transfers and capacity expansion projects.
Lead cross-functional improvement teams.
Provide technical leadership on factory optimization initiatives.