Lean Manufacturing Coordinator (Bosch Production System)

Bosch Group•Albion, IN

1h•Onsite

About The Position

The Lean Manufacturing Coordinator is responsible for developing, implementing, and promoting the Bosch Production System (BPS). The coordinator will drive continuous improvement activities, provide training and coaching to employees, and lead projects to achieve established production, quality, and logistics goals.

Requirements

1+ years in BPS, lean manufacturing and/or industrial engineering with a manufacturing environment
Industrial engineering degree (B.S.)
Ability to analyze issues, develop actions plans and apply problem solving techniques such as Six Sigma, Shanin, or 5 whys.
Excellent verbal and written communication skills for presentations, training, and inter-department collaboration.
Experience managing projects, supervising teams, prioritizing tasks, and ability to work independently

Nice To Haves

Preferred Six Sigma Green Belt
Knowledge of automotive industry standards
Knowledge of manufacturing quality systems
Thorough knowledge of lean manufacturing principles, such as Value Stream Mapping (flow of materials and information), 5S, Kaizen, Kanban, Standardized Work, and Quick Changeover (SMED).
Experience with problem-solving methodologies like Six Sigma, Shainin, or 8D.
Proficiency with data analysis tools such as Power BI.
Documentation of standardized work charts, work sequencing, cycle time studies and standard in-process stock.

Responsibilities

Develop and drive a Bosch Production System (BPS) implementation strategy for specific departments, supporting the plant's overall continuous improvement (CIP) roadmap.
Conduct training sessions on BPS methodology, problem-solving, and lean tools for operators, team leaders, and supervisors. Act as a coach and expert for all employees, helping them apply BPS principles in their daily work.
Lead and facilitate "speed week" or Kaizen events and other improvement projects to support value stream targets. Use lean tools like Value Stream Mapping (VSM), Kanban, and Standardized Work to redesign processes and eliminate waste.
Periodically review and assess the plant's BPS maturity level and develop action plans for improvement. Create and monitor key performance indicators (KPIs) and track progress toward continuous improvement goals using dashboards.
Develop and maintain BPS documentation in line with the Quality Management System. Prepare for internal and external BPS assessments and audits and ensure compliance with Bosch standards.
Drive and guide Industry 4.0 initiatives to leverage modern technology for process improvement. Support the long-term strategic physical logistics concept and optimize material flow systems.