About The Position

The Lead Extruder Operator sets up, operates, and maintains sheet extrusion machines to produce products that meet specifications. The role supports consistent production output by monitoring equipment performance, conducting quality checks, overseeing assistant operators, and addressing routine process or equipment issues. The operator maintains production documentation, follows safety and compliance requirements, and may fill in for the Shift Supervisor as needed. This is a night-shift position working 7:15 PM to 7:30 AM, Monday through Thursday. The role is performed in a factory environment with heat, noise, and moving machinery and involves extended periods of standing and walking, physical handling of materials, and use of required PPE. Compensation is $29–$30 plus a night shift differential.

Requirements

  • High school diploma or GED.
  • At least 2 years of experience operating an extruder, ideally in sheet and/or film extrusion operations.
  • Ability to read, write, and speak English to follow work orders, record process data, and communicate with employees at all levels.
  • Previous manufacturing environment experience.
  • Basic math skills to calculate and enter roll data and material weights and to interpret work instructions and monitors.
  • Ability to work and lead in a team environment.
  • Ability to learn machine troubleshooting and operation of controls.
  • Visual acuity sufficient to read instructions, operate machines, and inspect rolls for defects.
  • Good mechanical aptitude and safety awareness.
  • Ability to follow safety procedures, wear required PPE, and lead by example.
  • Ability to stand and walk for extended periods, up to 12 hours per shift.
  • Frequent bending, stooping, kneeling, and reaching to operate and maintain extrusion equipment.
  • Ability to lift, carry, push, and pull up to 50 pounds on a regular basis.
  • Ability to perform repetitive hand and arm movements for machine adjustments and material handling.
  • Good visual acuity and manual dexterity to read gauges, monitor controls, and inspect product quality.
  • Ability to wear and properly use PPE, including gloves, safety glasses, hearing protection, and steel-toe footwear.
  • Ability to climb stairs or ladders and work at various heights as needed.
  • Tolerance for standing and performing tasks in a fast-paced manufacturing setting.
  • Availability to work the night shift, 7:15 PM–7:30 AM, Monday through Thursday.

Responsibilities

  • Assign tasks to assistant operators to support efficient workflow.
  • Guide and train new assistant operators; coach employees on safe work practices.
  • Serve as the first escalation point for technical, process, and safety issues.
  • Track team productivity and monitor material blending.
  • Fill in for the Shift Supervisor as needed.
  • Set up extrusion lines according to production orders and specifications.
  • Operate extrusion machines safely and efficiently.
  • Adjust machine settings to maintain product quality and minimize waste.
  • Monitor product dimensions, appearance, and physical properties; perform and document regular quality checks.
  • Identify and correct product defects or inconsistencies.
  • Perform routine equipment maintenance and cleaning.
  • Troubleshoot and resolve minor mechanical issues; report major malfunctions to the maintenance team.
  • Maintain production records, including material usage and downtime, and complete shift reports.
  • Communicate with incoming and outgoing operators.
  • Follow safety protocols, wear required PPE, and comply with company policies and industry regulations.
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