Lead Design Engineer - Thermal

Coherent Corp.•Dallas, TX

3d•$84,525 - $134,690•Onsite

About The Position

Coherent is a global leader in lasers, engineered materials and networking components. We are a vertically integrated manufacturing company that develops innovative products for diversified applications in the industrial, optical communications, military, life sciences, semiconductor equipment, and consumer markets. Coherent provides a comprehensive career development platform within an environment that challenges employees to perform at their best, while rewarding excellence and hard-work through a competitive compensation program. It's an exciting opportunity to work for a company that offers stability, longevity and growth. Come Join Us! This role involves designing and deploying new thermal and thermoelectric products, managing projects, communicating with customers, and contributing to business operations and product sales. The position requires a technical degree, demonstrated experience in thermal design and engineering, manufacturing processes, and customer communication. Proficiency in Microsoft Office, 3D CAD software, and modeling software is essential. The role operates in an onsite environment, with occasional travel and potential for evening or weekend work. Physical requirements include the ability to remain stationary, communicate effectively, operate office equipment, and occasionally perform strenuous work with a lifting capacity of 50 lbs. Employees are expected to follow safety, quality, and environmental responsibilities, and adhere to company values.

Requirements

BS or higher degree in Engineering (Mechanical Engineering preferred). Related non-engineering BS or higher technical degrees considered.
Background in thermal design and engineering.
Background in general manufacturing processes.
Background in direct customer communication, with strong communication and customer management skills.
Design Engineering – 7+ years experience in thermal management design, engineering thermal and stress analysis, engineering modeling tools, and associated engineering disciplines (5+ years with Masters or above).
Project Management – Direct experience with product design and development processes, project management tools, and direct customer interaction.
Global Teamwork – Direct experience working within a cross-organizational, cross-cultural, global team environment.
Quality Processes – Familiar with FMEA, Root Cause Analysis, and other product quality tools.
Export Compliance – Familiar with ITAR and EAR export-compliance requirements/processes.
Microsoft Office Products – proficient with Word, Excel, Outlook, and PowerPoint (MS Power BI preferred).
3D CAD Software – proficient with 3D CAD software (SolidWorks experience preferred).
Modeling Software – familiar with engineering modeling tools (ANSYS experience strongly preferred).
Project Management Tools – familiar with GANTT charts, MS Project, and other industry-standard project management tools and approaches.
Exceptional problem identification, analysis, and resolution skills within time constraints.
Ability to achieve results both independently and working with others.
Outstanding interpersonal and communication skills for technical and non-technical audiences.
Versatility, flexibility, and a willingness to work enthusiastically within changing priorities.
Must be willing and able to meet all applicable requirements related to business travel (e.g., as to immigration and visa rules, public-health mandates, airline rules, etc.) into and out of (and physical presence in) various countries worldwide

Nice To Haves

Direct experience with thermoelectric is preferred.
SolidWorks experience preferred.
ANSYS experience strongly preferred.
MS Power BI preferred.

Responsibilities

Design and deploy new thermal and thermoelectric products with minimal manager supervision to meet or exceed customer technical requirements.
Conceive of and perform thermal-mechanical design/modeling analyses using both internal TE design software and Ansys Mechanical simulation tools.
Independently verify model and design results for accuracy using first-law principles and empirical testing.
Manage assigned projects with minimal manager supervision to ensure and adherence to project delivery dates and budgets.
Effectively use application tools (spreadsheets, modeling tools, product management processes, etc.) to meet or exceed schedule targets.
Follow the Product Development Process and actively maintain project statuses in the Phase Gate project development tool.
Participate in internal and external Quality audits.
Proactively identify and communicate technical and schedule risks to management and work to identify and solve problems before they occur.
Conceive of, propose, and champion product-related technology development projects.
Communicate design and testing results to the technical community through technical reports/memos, presentations, and training sessions.
Provide status updates on project progress during weekly engineering team meetings.
Support other team members in completing assigned tasks independently and on-time.
Follow and propose updates for internal engineering design guidelines.
Contribute to the improvement of engineering design tools.
Support identifying causes and proposing resolutions to Return Goods and Failure Analysis issues.
Respond directly to product reliability and qualification requests with limited manager supervision, author reliability reports/data, and manage product specific reliability and qualification testing.
Participate in problem solving sessions with cross-functional teams to solve complex problems.
Support the manufacturing floor during prototype builds and testing of new products.
Develop working (hands-on) familiarity with our internal manufacturing processes – ceramic and element dicing, metallization plating, thick-film metallization, lapping, stencil printing, soldering, dispensing, pick-n-place machinery, cleaning processes, etc.
Develop a working (hands-on) familiarity with internal laboratory equipment – power supplies, Delta T tester, EZ tester, thermal chambers, DAQ’s, flow meters, IR camera, ACR meter, fume hoods, thermal cycle tester, etc.
Work with Procurement Team and external suppliers to ensure purchased parts meet technical and quality requirements.
Directly communicate with strategic customers in a timely and professional manner. Portray a positive image of Coherent and Coherent Thermal Solutions.
Develop, review, and publish costing for new NPI products in a timely manner.
Support sales with sales opportunity requests, customer calls, and customer visits.
National and International travel as needed to support Vietnam manufacturing factory and global customer base.
Demonstrate high standards for ethics, professionalism, leadership, and quality focus and encourage it in others.
Effective collaboration with our Vietnam manufacturing team and the Asian Design Center. Includes participation in scheduled weekly calls (typically in the evening) with these teams as needed.
Apply standard technologies (internal and external) to new products and capabilities.
Document new internal technology developments for possible patent application.
Develop and demonstrate knowledge of performance differences between Coherent Thermal Solutions products and similar competitive products.
Publish internal technical reports.
Actively review and update yearly goals with manager.
Actively participate in available training sessions.
Participate in technical conferences and workshops.
Follow company policies, with special attention to ergonomics and housekeeping.