Launch Vehicle Senior Mechanical Engineer

X-Bow Systems•Athens, AL

About The Position

X-Bow Systems is seeking a Senior Mechanical Engineer to support the design, analysis, COTS component specification, integration, and testing of launch vehicle systems. The role is part of a multidisciplinary team responsible for the design, analysis, static testing, and flight testing of sub-orbital launch vehicles. Success involves identifying blockers, guiding processes to address anomalies and performance shortfalls, verifying requirements, and delivering against the agreed master schedule. The position calls for demonstrated mechanical design, thermal and stress analysis, and testing experience, along with an aptitude for hands-on aerospace manufacturing and assembly.

Requirements

  • Bachelor's degree in Mechanical Engineering or a related field.
  • At least 10 years of experience in mechanical design and analysis in the aerospace industry.
  • Proficiency with structural analysis tools, such as FEM software including ANSYS, Abaqus, or NASTRAN.
  • Familiarity with GSFC-STD-7000 and SMC-S-016 standards.
  • Strong understanding of materials and manufacturing processes, including composites and metals.
  • Experience with CAD software such as SolidWorks, CATIA, or Creo for design and modeling.
  • Excellent problem-solving skills and attention to detail.
  • Strong communication and collaboration skills, with the ability to work effectively in multidisciplinary teams.
  • Must be able to obtain and maintain a Secret clearance.
  • Must be a U.S. Person as defined by § 120.62 of the ITAR.

Responsibilities

  • Design, analyze, manufacture, and test components and assemblies for solid rocket motor sub-orbital launch vehicles.
  • Perform detailed static, dynamic, and thermal structural analyses to ensure system integrity and performance.
  • Conduct trade studies and optimization to balance performance, weight, and cost.
  • Collaborate with propulsion, avionics, and systems engineering teams to integrate mechanical systems.
  • Develop and maintain design documentation, including CAD models, drawings, and analysis reports.
  • Support testing and validation, including structural testing and environmental qualification.
  • Travel occasionally to support launch vehicle integration, testing, and flight operations.

Benefits

  • Competitive compensation and benefits
  • Opportunities for career growth and development
  • Flexible and remote work options
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