Intercept Technician

ODL • Zeeland, MI

2d • Onsite

About The Position

This is a hands-on manufacturing position that combines production work with process monitoring and troubleshooting. The Intercept Process Tech monitors equipment, performs quality checks, makes process adjustments, identifies issues, and partners with Maintenance and Engineering when needed. The role also includes assembly and production work on the line. While there is a technical component, this is not an engineering or supervisory position. Most of the day is spent on the production floor supporting operations, monitoring processes, troubleshooting issues, and helping keep the line running efficiently. The role requires a high level of ownership, reliability, and self-direction, and employees are expected to be ready to begin startup activities before production begins, so the scheduled shift reflects an earlier start time than the production line's operating start time. The incumbent of this position will support Manufacturing by monitoring and adjusting all operating parameters to the Intercept roll-formers, extruders, ovens, and presses to maintain process control, as well as completing direct assembly tasks on the line. This role starts 20-30 minutes prior to the start of the regular shift.

Requirements

• Basic computer skills such as MS Word, Excel, and the ability to sort and present data in graphic form.
• Solid written and verbal communication skills.
• Good mechanical knowledge to be able to effectively interface with technical team and maintenance technicians.
• Knowledgeable in GED software, Intercept roll forming, extruders, ovens, and presses.
• Must have attended formal Intercept training.
• Must be able to read and understand all types of measuring devices.

Responsibilities

• Completes assembly of spacer components and other subassemblies on the Intercept line according to work instructions, quality standards, and productivity standards.
• Inspects completed assemblies for defects or accuracy.
• Takes ownership from start to finish, ensuring components are correctly assembled and ready for the next stage.
• Performs intercept audits as specified on the “Intercept Audit Sheet” to ensure roll form, washer, and notifies leadership; works quickly to correct or obtain assistance from Maintenance, Manufacturing Engineering, Purchasing, and other support functions as needed.
• Completes preventative maintenance work as called out by leadership at the FMDS board. Tasks may include lubricating throat seals, changing extruder wheels & belts, and removing tin buildup from the roll former.
• Works from known and documented best practices to maintain oven processing recipes, speeds, and amounts of material as specified.
• Ability to coach and mentor team leaders, supervisors, and line coordinators on best practices for equipment setup, changeovers, and troubleshooting.
• Performs designed experiments, under direction from Manufacturing Engineering and/or Maintenance, to optimize oven recipes, adjust material applications, etc., to maximize yield, reduce scrap, or improve quality.
• Self-directed individual who can remain productive throughout the day with limited direction from supervisor.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Education Level: High school or GED