Industrialization Process Engineer Job

ArkemaGreenville, SC
Onsite

About The Position

This position reports solid line to C&C NA R&D Director and matrix to C&C NA Industrial Director. It provides primarily support to NA Sealing & Bonding Operations & secondary W&F. The location of activities is Greenville (primary Location), Dalton & Conyers (secondary Locations). The role oversees and coordinates industrialization - pilot & scale up phases - for NA NPD & PM projects in close collaboration with R&D, Operation & Business Teams with the objective of a First Time Right approach. It coordinates all changes related to raw materials & packaging & product recipe, and ensures new raw materials & products’ recipes are entered into SAP Management system in time before pilot activities (MDP process). It also ensures MOC with NPD & PM specifications are entered into SAP. The role leads and reports the Pilot delivery (FTR) & cooperates with Central R&D Wauwatosa to get full testings completion according to Voice Of Customers / Product Specifications. It leads & reports the Scale up phase monitoring Quality Control plan from a product & process standpoint, and manages a capability analysis (Cp, Cpk) to confirm the plant is capable to deliver consistently within the Quality Control Plan (Product & Process). It validates Process Letters according to industrialization plans outcomes and contributes to the Operation staff training according to the Process Letter. The role champions the Product Process Model, engaging both R&D and Operation teams including Process Engineer, Quality Control & Quality Assurance teams in order to build on clear KPIs monitoring related to Quality Control plan from a Product & Process standpoint, identify on operating Gaps that needs to be addressed (Testing capabilities, Process monitoring, Capex…), and deliver NPD & PM industrial introduction in Quality & time.

Requirements

  • Engineer degree: Chemical or Chemical Process engineering degree with either R&D or Manufacturing / Process development experience min 3- 5 years experience.
  • Analytical skills with experience in basic statistical analysis (Quality control Plans, Gage r&R, Capabililty Analysis Cp & CPk) & Familiar with DOE for process adjustments.
  • Project management skills (coordinating the workstreams amongst the organisation, planning ahead).
  • Good communication skills with a structured approach in reporting (Analytics, Outcomes visuals).
  • Strong Leadership & Team Player with a Collective Results driven approach.
  • Ability to develop Networks in the technical community, inside and outside Bostik.
  • Fluent in English.

Responsibilities

  • Project management of all Pilot & Scale up activities/ implementation of new recipes & raw material introduction (NPD & PM).
  • Accountable for NPD & PM Product Process Model.
  • Support business risk reduction and cost reduction activities around raw materials (Leap).
  • Participation in RCI’s related to quality.
  • Oversee and Coordinate Industrialization - Pilot & Scale up phases - for NA NPD & PM projects in close collaboration with R&D, Operation & Business Teams with the objective of First Time Right approach.
  • Coordinate all changes related to raw materials & packaging & product recipe.
  • Insure new raw materials & products’ recipes are entered into SAP Management system in time before pilot activities (MDP process).
  • Insure MOC with NPD & PM specifications entered into SAP.
  • Lead and report the Pilot delivery (FTR) & cooperate with Central R&D Wauwatosa to get full testings completion according to Voice Of Customers / Product Specifications.
  • Lead & report the Scale up phase monitoring Quality Control plan from a product & process standpoint, and managing a capability analysis (Cp, Cpk) to confirm the plant is capable to deliver consistently within the Quality Control Plan (Product & Process).
  • Validate Process Letters according to industrialization plans outcomes.
  • Contribute to the Operation staff training according to the Process Letter.
  • Champion Product Process Model, engaging both R&D and Operation team including Process Engineer, Quality Control & Quality Assurance teams.
  • Build on clear KPIs monitoring related to Quality Control plan from a Product & Process standpoint.
  • Identify on operating Gaps that needs to be addressed (Testing capabilities, Process monitoring, Capex…)
  • Deliver NPD & PM industrial introduction in Quality & time.
  • Responsible for Right First Time in Industrialization process (pilot & scale-up phases) for NPD & PM, contributing to COPQ reduction.
  • Responsible for Adherence to Stage gate process for any NPD and PM projects.
  • Responsible for Adherence to Management of Change process.
  • Contribute to Leap % attainment rate through formula optimization (PM).
  • Responsible for Sharing best practices.
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