Industrial Automation Engineer – Material Handling Systems

Qualdoc•Ashland, VA

1d•Onsite

About The Position

We are seeking an experienced Industrial Automation Engineer to support the design, implementation, and enhancement of electrical control systems used in overhead cranes and material handling equipment. This role focuses on automation, controls integration, troubleshooting, commissioning, and system performance improvements within an industrial environment. The successful candidate will contribute to both new equipment projects and modernization efforts involving crane control systems, motion control applications, and industrial automation technologies.

Requirements

Bachelor's degree in Electrical Engineering, Controls Engineering, or a related technical field; equivalent experience may be considered.
Minimum of 5 years of controls engineering experience in industrial or heavy equipment environments.
Hands-on experience with PLC programming (Allen-Bradley, Siemens, or similar platforms)
Hands-on experience with HMI and SCADA systems
Hands-on experience with Variable Frequency Drives (VFDs)
Hands-on experience with Motor control systems
Ability to develop and interpret electrical schematics and control system documentation.
Experience with industrial communication protocols such as Ethernet/IP, Modbus, or similar networks.
Understanding of crane motion systems, including hoist, trolley, and bridge functions.
Familiarity with CMAA, NFPA 70 (NEC), and ASME B30 standards.

Nice To Haves

Experience with crane automation technologies, anti-sway controls, or load monitoring systems.
Background supporting system integration and commissioning projects.
Strong troubleshooting, analytical, and problem-solving skills.
Ability to work in manufacturing and industrial environments, including elevated work areas when required.
Strong verbal and written communication skills with the ability to collaborate across multiple disciplines.

Responsibilities

Design and develop electrical control solutions for overhead cranes and material handling equipment.
Create and modify PLC programs, HMI interfaces, and motion control logic.
Develop electrical schematics, wiring documentation, and control panel layouts.
Select and integrate automation components including VFDs, sensors, relays, and safety devices.
Ensure designs comply with applicable industry standards and safety requirements.
Support and lead startup activities for new and upgraded control systems.
Configure PLCs, VFDs, communication networks, and associated automation equipment.
Conduct system testing, validation, troubleshooting, and performance verification.
Optimize control system operation to improve reliability and efficiency.
Investigate and resolve complex electrical and controls-related issues.
Provide technical assistance to maintenance teams, field service personnel, and project teams.
Support modernization projects, system upgrades, and retrofit initiatives.
Analyze recurring equipment issues and recommend long-term corrective actions.
Work closely with engineers, technicians, project managers, and operations personnel throughout project execution.
Provide technical guidance and mentorship to less experienced team members when needed.
Participate in continuous improvement initiatives focused on equipment performance and system reliability.