Industrial Automation & Controls Engineer

QualdocPetersburg, VA
$70,000Hybrid

About The Position

We are seeking an Industrial Automation & Controls Engineer to support and improve manufacturing operations through automation, electrical systems, and process optimization. This hands-on role combines office-based engineering with field support, giving you the opportunity to troubleshoot equipment, develop control solutions, and drive continuous improvement initiatives across a high-volume industrial facility. Working closely with production, maintenance, and leadership teams, you will help maintain reliable operations while implementing automation enhancements that improve safety, efficiency, and equipment performance.

Requirements

  • Bachelor's degree in Electrical Engineering or Mechatronics Engineering.
  • Minimum of 5 years of manufacturing experience programming PLCs.
  • Strong knowledge of AC/DC control systems, motors, and drives.
  • Experience programming Rockwell and Siemens S7-1516 PLCs and developing ladder logic.
  • Understanding of PLC communication protocols, with Profibus and Profinet preferred.
  • Ability to troubleshoot automation, communication, and HMI-related equipment issues.
  • Proficiency with Microsoft Office and data acquisition software (IBA/PDA preferred).
  • Comfortable working both in an office environment and on the manufacturing floor.
  • Strong analytical, troubleshooting, and problem-solving skills.
  • Detail-oriented with the ability to perform complex system testing.
  • Excellent communication skills with operators, maintenance personnel, and leadership teams.

Nice To Haves

  • Experience with GE Innovation Series Controllers
  • Experience with Toshiba NV Controllers
  • Experience with RX3i Controllers
  • Experience with GE Genius Block I/O Networks
  • Experience with Siemens S7 / TIA
  • Experience with Allen Bradley PLCs
  • Modify and support HMI applications using GE Cimplicity
  • Modify and support HMI applications using Ignition
  • Modify and support HMI applications using WIN CC
  • Modify and support HMI applications using Rockwell Automation platforms
  • BSEE (Bachelor of Science in Electrical Engineering)
  • Automation Engineering
  • Controls Engineering
  • Process Engineering
  • PLC Programming
  • HMI/SCADA Systems
  • Control Systems
  • Hydraulics and Pneumatics
  • AC/DC Drives and Motors
  • Industrial Manufacturing, Metals, or Steel Production

Responsibilities

  • Program, modify, and maintain PLC systems that support manufacturing operations.
  • Develop and update ladder logic for Rockwell and Siemens S7-1516 platforms.
  • Maintain software backups and support automation reliability initiatives.
  • Lead projects focused on improving automation performance and operational stability.
  • Translate operator requests into practical automation solutions.
  • Troubleshoot automation, communication, HMI, and instrumentation issues.
  • Identify root causes of equipment failures and implement corrective actions.
  • Improve alarm functionality and reporting for operators and maintenance teams.
  • Collect, analyze, and report equipment performance data.
  • Recommend and support equipment upgrades, renovations, installations, and system improvements.
  • Participate in failure analysis and continuous improvement initiatives.
  • Support planning and execution of scheduled maintenance outages and shutdowns.
  • Assist with annual operational planning activities.
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