Fuels IC&E Engineer

Kairos Power•Albuquerque, NM
•Onsite

About The Position

Kairos Power is seeking an Instrumentation, Controls and Electrical (IC&E) Engineer to support the design, development, implementation, and optimization of instrumentation, controls and automation systems for the Kairos Power Fuels program. In this role, you will perform IC&E engineering activities for prototype and production systems supporting TRISO fuel fabrication, including equipment and instrumentation selection, design integration, system implementation, commissioning, and troubleshooting.

Requirements

  • Bachelor’s degree in Electrical Engineering, Controls Engineering, Instrumentation Engineering, or a related engineering discipline; an equivalent combination of relevant education and experience may be considered.
  • 4+ years of relevant experience in instrumentation, controls, electrical, process automation, or related engineering work in a chemical, pharmaceutical, industrial, manufacturing, or similar process environment.
  • Experience developing or implementing instrumentation and control solutions for industrial or process equipment.
  • Experience reading, interpreting and working with engineering documentation such as PFDs, P&IDs, equipment lists, instrumentation data sheets, control narratives, and Cause-and-Effect diagrams.
  • Experience specifying or selecting instrumentation and controls equipment based on process and operational requirements.
  • Experience supporting the installation, integration, testing, commissioning, or startup of instrumentation, controls, automation, or process equipment.
  • Experience working with hazardous processes or chemicals and applying appropriate engineering and safety controls.
  • Knowledge of instrumentation and process control principles, including measurement, control loops, alarms, interlocks, control sequencing, and basic process automation concepts.
  • Knowledge of industrial controls equipment and components, including PLCs, VFDs, motors, controllers, I/O, process instrumentation, and associated electrical interfaces.
  • Ability to apply instrumentation scaling and calibration principles during system design, checkout, commissioning, and troubleshooting.
  • Ability to troubleshoot instrumentation, control and automation system issues using engineering documentation, system data, equipment information, and observed system performance.
  • Ability to support functional testing and verification of instrumentation, controls and process equipment in accordance with approved design requirements and test procedures.
  • Ability to analyze technical and operational data and use findings to support engineering decisions and system improvements.
  • Ability to prepare clear and accurate engineering documentation, requirements, reports, plans, and test records.
  • Ability to communicate technical information effectively and collaborate across engineering, operations, EHS, quality, and vendor or supplier teams.
  • Ability to manage multiple engineering activities and priorities while maintaining accuracy, documentation quality and attention to technical requirements.
  • Ability to apply established safety requirements and practices when working with process equipment, instrumentation, controls, and hazardous processes.

Nice To Haves

  • Experience with Rockwell / Allen-Bradley platforms (Studio 5000, CompactLogix or ControlLogix), including Add-On Instruction development and version management is preferred.
  • Experience with Ignition or a comparable modern SCADA platform is preferred.
  • Experience with EtherNet/IP remote I/O and IO-Link device architectures is preferred.
  • Experience in nuclear, radiological or other regulated manufacturing environments, including their documentation and traceability expectations is preferred.
  • Experience with modular skid design, fabrication and field integration, and with process unit operations such as powder handling, thermal processing, coating, compaction, or solvent recovery is preferred.
  • Exposure to TRISO fuel, advanced ceramics, graphite and carbon-based materials, or high-temperature process systems is preferred.
  • Experience scripting or automating engineering tasks (for example, Python or VBA) to generate controls code, tag databases, or test documentation is preferred.
  • Experience with 2D or 3D design software (AutoCAD, SolidWorks or equivalent) sufficient to produce and mark up fabrication and installation drawings is preferred.
  • Familiarity with process hazard analysis methods and functional safety concepts is preferred.

Responsibilities

  • Perform IC&E design and engineering activities for prototype and production systems supporting TRISO fuel fabrication.
  • Implement and configure process automation solutions in coordination with process, mechanical and other engineering disciplines based on defined process requirements, control narratives and safety design requirements.
  • Develop equipment and instrumentation specifications and select appropriate IC&E components, including instrumentation, programmable logic controllers (PLCs), variable frequency drives (VFDs), motors, controllers, and input/output (I/O) components, based on process, control and operational requirements.
  • Develop and review IC&E engineering requirements, equipment and instrumentation lists, data sheets, and related technical documentation.
  • Review and contribute to piping and instrumentation diagrams (P&IDs) and other process documentation to support the development and integration of IC&E designs.
  • Interpret Cause-and-Effect (C&E) diagrams and translate defined control requirements into control sequences and associated IC&E implementation.
  • Participate in design reviews to evaluate mechanical and process designs for IC&E integration and define cabling, instrumentation, electrical interface, and equipment-control requirements.
  • Coordinate with CAD and other design personnel to develop cable routing and instrumentation and electrical interface requirements for process equipment and skid designs.
  • Provide hands-on engineering support for the fabrication, assembly, installation, integration, and checkout of controls and instrumentation for assigned systems.
  • Develop and support execution of commissioning plans, procedures, functional tests, and associated test documentation for instrumentation, controls and process equipment.
  • Support checkout and verification of instrumentation and control system inputs, outputs, alarms, interlocks, control sequences, scaling, and calibration in accordance with approved design requirements.
  • Interface with vendors and suppliers to support technical evaluation, selection, procurement, and integration of equipment and instrumentation.
  • Collect, review and analyze system and operational data to identify opportunities to improve IC&E design, system performance, reliability, maintainability, safety, and operational efficiency.
  • Troubleshoot process automation, instrumentation, controls, and equipment issues during fabrication, commissioning, startup, and operations and support development and implementation of appropriate technical solutions.
  • Participate in process hazard analyses and design and operational safety reviews, including HAZOP and What-If analyses, as applicable.
  • Prepare and review IC&E engineering reports and other technical documentation related to assigned systems and engineering activities.
  • Collaborate with facility operations and engineering teams to implement, optimize and sustain TRISO fuel fabrication processes and associated automation and control systems.
  • Perform other duties as assigned.

Benefits

  • Competitive compensation packages
  • Medical, dental and vision benefits for employees and their dependents
  • Paid Vacation
  • 401(k) and pre-tax health insurance, dependent care, and commuter benefits (FSA)
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