Foam Mold Assembly- 2nd Shift

WAUSAU TILE LLC•Rothschild, WI
•Onsite

About The Position

Wausau Tile is seeking a detail-oriented, mechanically inclined individual to join its Mold Shop team. The role assembles and prepares Styrofoam molds used in concrete casting and fiberglass mold production. Work includes fitting foam components, applying epoxy resin, and sanding and finishing molds to meet quality standards. The position also supports foam preparation, shop organization, cleanup, and adjacent departments as needed. The job is located at Building 4 in Rothschild, Wisconsin, and is listed as full time on the second shift.

Requirements

  • Basic mechanical aptitude and familiarity with hand or power tools.
  • Ability to read and interpret blueprints and work instructions.
  • Strong attention to detail and focus on safety and quality.

Nice To Haves

  • Experience with measuring tools.
  • Experience with sanding equipment.

Responsibilities

  • Assemble Styrofoam molds using CNC-cut or hot-wire-cut components.
  • Follow blueprints and use measuring tools to achieve precise fit and alignment.
  • Operate hand tools such as utility knives, hot knives, and clamps, and apply adhesives for foam assembly.
  • Mix and apply epoxy resin with brushes or rollers to seal and reinforce molds, maintaining proper resin-to-catalyst ratios.
  • Apply additional epoxy coats as needed and inspect for complete surface coverage.
  • Sand epoxy-coated molds using hand tools, rotary sanders, or orbital sanders.
  • Smooth mold surfaces to meet quality standards and evaluate the finish for defects or inconsistencies.
  • Assist with cutting, handling, and preparing foam materials.
  • Perform cleanup and support adjacent departments as needed.
  • Restock tools and materials and maintain organization in the Mold Shop.
  • Clean and adjust machine components and change settings based on product requirements.
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