Flight Tig Welder

Firefly Aerospace•Briggs, TX

About The Position

Firefly Aerospace is a space and defense technology company providing launch vehicles, lunar landers, and orbital vehicles for government and commercial customers. The company is headquartered in north Austin, Texas. Flight TIG Welders build propulsion hardware for Firefly vehicles. In this Level 2 role, you will fabricate, assemble, and weld flight-critical fluid systems and launch vehicle components using gas tungsten arc welding (GTAW). You will interpret engineering drawings, perform precision fabrication, and produce welds that meet aerospace quality standards. The role works closely with engineering to refine manufacturing processes and requires a strong focus on safety, quality, and productivity, as well as mechanical aptitude and clear technical communication. The position requires the ability to stand for extended periods and perform repetitive tasks, as well as frequent bending, lifting, climbing, and working in tight spaces. Candidates must be able to climb ladders and stairs. Schedule flexibility is required, including the ability to work nights, weekends, and overtime as needed. Due to U.S. Government space technology export regulations, applicants must meet applicable U.S. person or authorization requirements.

Requirements

At least 2 years of hands-on TIG (GTAW) welding experience on tube, pipe, or precision assemblies.
Demonstrated experience in tube and pipe fabrication, including cutting, facing, precision fit-up, and assembly.
Experience working with aerospace alloys, including stainless steel and Inconel.
Proficiency using precision measurement tools such as calipers, height gauges, and scales to hold tight tolerances.
Ability to read, interpret, and execute work from engineering drawings.
Basic computer proficiency, including Outlook, Teams, and web-based manufacturing systems.
Ability to stand for extended periods and perform repetitive tasks.
Ability to bend, lift, climb, work in tight spaces, and climb ladders and stairs.
Schedule flexibility, including the ability to work nights, weekends, and overtime as needed.
Must be a U.S. citizen, lawful permanent resident, protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain required U.S. Department of State authorizations.

Nice To Haves

3 to 5+ years of TIG (GTAW) welding experience supporting aerospace, aviation, or high-spec manufacturing environments.
Experience with borescope weld inspection in open and restricted-access geometries.
Demonstrated success passing aerospace-level weld qualifications, including multi-position certifications (1F, 3F, 2G, 3G, 6G) and radiographic (X-ray) acceptance criteria.
Welding certification from an accredited program and familiarity with AWS D17.1 standards.

Responsibilities

Analyze engineering drawings and specifications to plan welding operations.
Cut, trim, fit, and fabricate metal components to dimension.
Perform fit-up, alignment, and tack welding of tubing and components before final welding.
Use precision calibrated tools, including micrometers, depth gauges, and calipers.
Set up and operate GTAW equipment, adjusting parameters to achieve proper penetration and weld quality.
Fabricate, assemble, and weld fluid systems and sub-assembly components.
Pass rigorous weld tests such as AWS D17.1.
Inspect completed welds and fabricated hardware for conformance to applicable standards and drawings.
Document work performed, create NCRs for non-conforming hardware, and support redline incorporation as needed.
Escalate quality, fit, or documentation issues to Manufacturing Engineering or Quality as appropriate.
Maintain a clean, organized, and FOD-controlled work environment.
Follow established procedures for handling and processing precision aerospace hardware.
Participate in safety walkthroughs and comply with chemical and shop safety requirements.