Extrusion Operator - 1st Shift

L T Hampel Corp•Germantown, WI

About The Position

The Extrusion Operator processes plastic products into sheets by operating an extruder and related equipment. The operator follows production schedules, ensures supplies are available, and generally operates the extruder unassisted. The role includes communicating quality issues, completing required documentation, reporting machine malfunctions, and supporting the production of quality sheet. This is a full-time, hourly position working under the Shift Team Lead, with final approval by the Extrusion Team Lead. The role is on first shift and is eligible for up to a $2,000 sign-on bonus and up to a 15% pre-tax profit share paid quarterly.

Requirements

High school diploma or equivalent.
Two years of thermoforming experience as an operator, or completion of all Hampel Operator III competencies.
Ability to independently set up extrusion machines using established protocols.
Ability to operate extrusion machines, including setting temperatures and using other controls.
Ability to troubleshoot and adjust machinery temperature and line speed to maintain acceptable product quality.
Ability to use calipers, tape measures, a velocity gauge, and other required tools.

Nice To Haves

HMWPE extrusion experience.
Two years of experience in a plastic extrusion-related environment.

Responsibilities

Set up and operate the sheet extruder and ancillary equipment.
Adjust and calibrate blending equipment to ensure the proper blend of material components.
Blend colors at the correct let-down ratios.
Monitor the flow of plastic components and ensure a steady supply of virgin resin, regrind, and color to the extruder.
Change dies, screws, rolls, and dialups on the extruder.
Understand and program Welex gauging systems.
Operate heat, feed, cooling, trimming, and grinding systems.
Set and monitor die and extruder-zone temperatures.
Take instrument readings on the extruder and make adjustments as required.
Change extruder filters and screens.
Set up and operate roll-stand equipment; set roll temperature and adjust speeds according to product specifications.
Complete job and color changes with minimal scrap.
Match and distinguish colors from samples.
Maintain product specifications by conducting quality checks with calipers, tape measures, and a velocity gauge.
Measure sheet dimensions and gauge, make adjustments to address issues found during quality checks, and ensure the sheet meets quality standards without defects.
Diagnose minor production problems and recommend corrective action to the Extrusion Shift or Maintenance Team Leads.
Perform shift-change responsibilities.
Verify packaging complies with product specifications.
Complete daily reports and other required production documentation.
Maintain effective working relationships with department employees.
Keep the work area neat and orderly.
Use required safety supplies and follow safety procedures.
Perform quality tests as needed, including orientation, melt index, and color tests.