Extruder Operator

Zekelman Industries•Richmond, KY

2d•Onsite

About The Position

As an Extruder Operator at Maverick Pipe at Zekelman Industries, Richmond, KY, this role is responsible for working as part of a production team to operate and maintain extrusion equipment used to manufacture high-quality window parts that meet customer specifications. This position supports efficient production operations by minimizing downtime and waste while maintaining safety and quality standards. This role is ideal for individuals who thrive in a fast-paced manufacturing environment, value teamwork, and take pride in producing quality products.

Requirements

One or more years of experience in a manufacturing environment
Familiarity with OSHA safety standards and SPC processes
Ability to read and understand packaging layouts and manufacturing documentation
Basic math and reading skills at a 9th-grade level or higher
Experience using air guns, banders, chop saws, hand tools, calipers, radial arm saws, and related equipment
Ability to work scheduled shifts, including night shift as required
Stable work history with strong attendance and dependability
Strong attention to detail and commitment to quality standards

Responsibilities

Make and transport wood or plastic crates for finished window parts
Place parts into crates and label products according to packaging procedures and safe body mechanics
Perform quality checks on parts and document inspection results
Identify and report product defects such as sink lines and weaves
Anticipate material demand by planning and monitoring production lines
Cut and weigh product samples for quality assurance testing and customer requirements
Record sold quantities, scrap quantities, line speed, SPC, and O.E.E. data
Assist with equipment setups and changeovers
Ensure hoppers and water misters are properly filled and process parameters are maintained
Clean saws, saw bags, downstream equipment, and extruders while maintaining housekeeping standards
Adjust extruders to ensure correct product dimensions and weights as needed
Adjust calibrator blocks, die heats, extruder speed, water flow, and vacuum settings to maintain product quality
Carry packaging materials to designated production areas
Push finished product carts to staging areas and preload packaging materials as needed
Maintain a clean and organized work environment including floors, machines, and surrounding areas