Exterior Lighting Design & Release Engineer

ALTEN Technology USAFoster City, CA
$115,000 - $130,000Onsite

About The Position

We're seeking an experienced Exterior Lighting Design & Release Engineer to lead the design and development of advanced automotive lighting systems from concept through production. In this role, you'll collaborate closely with design, manufacturing, suppliers, and cross-functional engineering teams to transform creative styling concepts into high-quality, production-ready lighting solutions that meet performance, regulatory, cost, and timing objectives. The ideal candidate brings a strong background in automotive lamp development, expertise in optical and mechanical design, and a passion for solving complex engineering challenges while driving innovative products into production.

Requirements

  • Bachelors of Science in Mechanical Engineering (Or related discipline, Masters degree preferred)
  • 5+ years (preferred) of Exterior/interior Lamp development at a Tier 1 or OEM
  • Experience in Lighting systems Engineering: communication logs (CAN traces).
  • Capable of managing the full part lifecycle, including design, engineering validation, and release to production systems.
  • Proficient in CATIA V5/V6, utilizing key modules like Part Design and Geometric Surface Design to generate 3D geometry, sectional data, and communicate technically sound design solutions.
  • Strong understanding of engineering first principles and the ability to apply them to identify, analyze, and resolve technical challenges.
  • Demonstrated ability to manage information, prioritize tasks, and communicate project status with clarity.
  • Excellent communication and presentation skills, with the ability to clearly and concisely communicate with both technical and non-technical audiences.
  • Strong working knowledge of FMVSS, ECE, NCAP and other automotive evaluation and regulatory achievement
  • Ability to self-direct while managing ambiguity.
  • Curiosity and high learning agility.

Responsibilities

  • Design and develop exterior lighting solutions for various vehicles, translating aesthetic styling visions into feasible, production-ready designs from concept through production, ensuring performance, timing, and commercial requirements are achieved.
  • Collaborate and communicate technical concepts and requirements effectively with Studio Designers, Suppliers, Manufacturing, and other cross-functional teams to achieve design themes, attribute targets, and resolve complex engineering issues.
  • Leverage expertise in plastics, injection molding, optical design, GD&T principles, tolerance stack-up analysis, and electronics to solve complex technical problems and evaluate design trade-offs using first-principles reasoning and root-cause analysis, ensuring all parts and assemblies are optimized for high-volume manufacturing.
  • Conduct high level root-cause analysis for any lighting system faults. Investigate system-level failures, often involving reviewing communication logs (CAN traces), module diagnostics, and correlating them with the functional model to find the source of the issue.
  • Understand lighting system architecture
  • Lead the development and creations of DFMEAs ensuring that dependencies are effectively cascaded to relevant cross-functional partners.
  • Support product validation plans, validation activities and sign off results.
  • Manage Tier 1 supplier relationships including RFQ documentation, technical design reviews, and the integration of supplier feedback.
  • Manage engineering change management, maintain accurate Bill of Materials (BOM) using Enovia, and generate and manage 3D and 2D data with Catia V6.
  • Align engineering deliverables with commercial program requirements including appearance, cost, weight, durability, legal requirements, and program timing objectives.

Benefits

  • Mentorship
  • Career growth opportunities
  • Comprehensive benefits
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