Equipment Engineer I

OSYPKA MEDTEC INCLongmont, CO
$72,000 - $79,000Onsite

About The Position

The Equipment Engineer I is a hands-on, floor-based engineering role responsible for the day-to-day reliability, calibration, and performance of production and facility equipment supporting Class III medical device manufacturing. Working alongside the Equipment Technician as a collaborative peer (and reporting to the Lead Manufacturing Engineer), this role owns engineering-level decisions and execution if equipment validation, support calibration program execution, preventive maintenance planning, equipment troubleshooting, and facility/utility support. The role is structured as a development seat: the successful candidate will progress toward subject-matter expertise on specific equipment platforms (leak detectors, lasers, gloveboxes, gas systems) and a broader scope of quality and operations responsibilities over time. This is not a desk engineering role. The successful candidate enjoys being on the manufacturing floor, working with their hands, partnering with technicians and operators, and applying structured problem-solving to keep equipment running and the facility operating reliably.

Requirements

  • Bachelor's degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, Mechatronics, or a closely related engineering discipline.
  • 0–3 years of professional engineering experience (relevant internships, co-ops, or senior design projects considered for new graduates).
  • Demonstrated hands-on aptitude — comfort working with tools, equipment, and the manufacturing floor.
  • Strong analytical and structured problem-solving skills (root-cause analysis, 5-Why, basic statistical reasoning).
  • Effective written and verbal communication; able to document investigations, procedures, and recommendations clearly.
  • Ability to manage multiple concurrent priorities with appropriate attention to detail.
  • Willingness to work in a cleanroom environment with required gowning.
  • Authorization to work in the United States without sponsorship.

Nice To Haves

  • Experience in a regulated manufacturing environment (medical device, aerospace, pharmaceutical, or similar).
  • Familiarity with FDA 21 CFR Part 820 and/or ISO 13485 quality system requirements.
  • Exposure to calibration management software (e.g., GAGEpack) or metrology programs.
  • Hands-on experience with cleanroom equipment, leak detectors, lasers, gloveboxes, or compressed gas systems.
  • Familiarity with environmental monitoring systems and data integrity expectations.
  • Experience supporting OOT, NCMR, or CAPA investigations.
  • Working knowledge of facility systems (HVAC, gas distribution, refrigeration).

Responsibilities

  • Support the execution of PQ, OQ, and PQ protocols for new and modified equipment under the direction of the Lead Manufacturing Engineer, in alignment with OMI's Validation Master Plan.
  • Conduct change impact assessments and identify requalification or revalidation triggers (relocations, repairs, software updates, calibration drift, modifications to critical parameters).
  • Contribute to validation protocols, reports, deviation responses, and traceability matrices in accordance with 21 CFR Part 820, ISO 13485, and applicable internal QMS procedures.
  • Partner with Quality, Manufacturing Engineering, and equipment owners to ensure validation deliverables are technically sound, audit-ready, and tied to current calibration, PM, and equipment history records.
  • Support investigations when the validated state of equipment is questioned, including contribution to root-cause analysis and CAPA effectiveness verification.
  • Execute and maintain calibration schedules for Setra, Ophir, Omega, and other instrumented equipment, including 3-month Ophir calibration checks.
  • Coordinate sensor swap-outs, shipping of equipment to calibration vendors, and onsite calibration support.
  • Support the GAGEpack calibration management system; develop technical proficiency to serve as a future SME, including SOP updates.
  • Investigate out-of-tolerance (OOT) events, support root-cause analysis, and document corrective actions per QMS requirements.
  • Maintain calibration records and history logs (e.g., QS-09-04-FM2 implementation and ongoing use).
  • Coordinate with external calibration providers (e.g., Transcat) and manage related vendor relationships.
  • Develop, maintain, and execute quarterly preventive maintenance plans (Q2, Q3, etc.) for production and facility equipment.
  • Manage equipment inventory and the equipment heat map; identify reliability trends and improvement opportunities.
  • Schedule and coordinate OEM service visits for PM and calibration activities.
  • Maintain active service agreements and recommend renewals or changes based on equipment performance.
  • Order PM parts and consumables (batteries, air bottles, calibration consumables) and maintain appropriate stock levels.
  • Troubleshoot production equipment including FOBA laser marker (EQ0213), gloveboxes (EQ0235-A/B), leak detectors (EQ0249-D), Nelipak sealers, entrance ionizers (EQ0171), and pressure gauges.
  • Support glovebox port replacement and verification activities.
  • Develop expertise on leak detection systems (Agilent, Pfeiffer) and serve as a growing point of contact for leak detector technical issues.
  • Build subject-matter knowledge on microbulk gas systems and related vendor relationships.
  • Support production generators, ionizers, and other supporting equipment as needed.
  • Partner with the Equipment Technician on hands-on troubleshooting, bringing engineering-level analysis and documentation to issue resolution.
  • Conduct monitoring verifications and pull data logs from Setra, Onset, and other monitoring systems as requested by QA and the PM Technician.
  • Investigate data outage events (e.g., Onset outage analysis) and support quality investigations.
  • Support air flow and particulate monitoring requirements across cleanroom equipment (EQ0171, EQ0024, EQ0009).
  • Initiate and support purchase requisitions for monitoring equipment (Intemp, Setra CEMS, etc.).
  • Support biomonitoring activities and related coordination.
  • Coordinate facility projects such as HVAC louver installations, fridge replacements, gowning bench anchoring, and cleanroom modifications (e.g., moth skirts).
  • Manage backup humidification and other environmental controls.
  • Support Unit E gas storage operations and related safety practices.
  • Provide engineering support to the Equipment Technician on PMs, calibrations, training, and troubleshooting as a collaborative peer.
  • Support the Quality team on equipment-related investigations, NCMRs, CAPAs, and audit readiness.
  • Assist with waste chemical handling and spill response per established procedures.
  • Coordinate with OEMs and suppliers for technical support, service, and parts.
  • Perform other duties as assigned in support of operations and quality objectives.
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