Engineering Manager - Aerospace Blades & Airfoils

DRT Holdings, LLC•Winsted, CT
•Onsite

About The Position

DRT Aerospace is seeking a hands-on Engineering Manager to lead Manufacturing Engineering at our Winsted facility, a growing aerospace operation specializing in complex blade, airfoil, and rotating engine component machining. This is a high-impact leadership role for an engineer who combines strong technical expertise with a passion for developing people and improving manufacturing performance. You will lead a team of Manufacturing Engineers and CNC Programmers while driving process capability, automation, quality, productivity, and new product introduction initiatives across advanced multi-axis machining operations.

Requirements

  • Bachelor's degree in Mechanical, Manufacturing, Industrial Engineering, or related field preferred.
  • 7+ years of progressive Manufacturing Engineering or advanced machining experience.
  • 3+ years of engineering leadership experience.
  • Strong background in CNC machining, process development, manufacturing optimization, and problem-solving.
  • Experience with PFMEA, Control Plans, SPC, Gage R&R, RCCA, NPI, FAI, GD&T, AS9100, Lean Manufacturing, and Six Sigma methodologies.

Nice To Haves

  • Aerospace blade, airfoil, vane, blisk/IBR, impeller, or rotating component manufacturing.
  • 5-axis CNC machining and advanced manufacturing processes.
  • NX CAM, Mastercam, NREC, VERICUT, or comparable CAM and simulation platforms.
  • Siemens SINUMERIK and FANUC controls.
  • Tooling and fixturing for complex free-form or thin-wall components.
  • Probing, automated measurement, palletized manufacturing, and lights-out operation.
  • Titanium, Inconel, Waspaloy, Rene alloys, and other nickel-based superalloys.

Responsibilities

  • Lead, mentor, and develop Manufacturing Engineers, CNC Programmers, and technical staff supporting aerospace blade production.
  • Establish the manufacturing engineering strategy for aerospace blades, airfoils, vanes, blisks, impellers, and other rotating engine components.
  • Provide technical ownership across the manufacturing value stream, from machining strategy and NC programming through final production release.
  • Build engineering capability through coaching, technical reviews, standard work, and knowledge sharing.
  • Provide technical leadership for multi-axis CNC machining, NC programming, tooling, fixturing, workholding, probing, and process optimization.
  • Support and improve HAMUEL HSTM blade-machining platforms and Siemens SINUMERIK-controlled processes.
  • Optimize Matsuura MAM72 5-axis machining systems, including FANUC controls, palletized production, and unattended manufacturing.
  • Lead programming and process development using NX CAM, Mastercam, NREC, VERICUT, or similar advanced manufacturing software.
  • Apply advanced 5-axis machining concepts including tool center point control, work offsets, probing strategies, coordinate transformation, and error compensation.
  • Improve first-pass yield, process capability, throughput, machine utilization, quality, and on-time delivery.
  • Develop and maintain PFMEA, Control Plans, Process Maps, Gage R&R, SPC, and other process-control systems.
  • Lead root cause and corrective action activities to permanently resolve manufacturing issues.
  • Use CMM, ZEISS Optical, Blue Light, and other inspection data to identify trends and improve process performance.
  • Reduce scrap, rework, cycle time, and process variation through data-driven continuous improvement.
  • Lead New Product Introduction (NPI), First Article Inspection (FAI), process qualification, manufacturing readiness, and production ramp activities.
  • Develop manufacturing plans, routings, work instructions, tooling strategies, and process controls.
  • Lead automation, machine-upgrade, probing, and capital equipment projects.
  • Expand automated and lights-out manufacturing capabilities where appropriate.
  • Support quoting, cost estimating, industrialization, and production readiness efforts for new and transferred programs.
  • Partner closely with Quality, Operations, Materials, and customers to resolve technical and manufacturing challenges.
  • Ensure compliance with AS9100, GD&T requirements, customer specifications, and aerospace quality standards.
  • Maintain configuration control for CNC programs, manufacturing documentation, tooling definitions, setup instructions, and process revisions.

Benefits

  • Investing in cutting-edge machining technology, automation, and engineering talent
  • Significant visibility and influence across manufacturing strategy, process development, automation, capital investments, and operational performance
  • Opportunity to lead a highly skilled engineering team
  • Opportunity to work with advanced aerospace manufacturing technologies
  • Opportunity to influence automation and manufacturing innovation
  • Opportunity to partner directly with operations and executive leadership
  • Opportunity to make a measurable impact on quality, productivity, and customer success
  • Grow your career within a company committed to technical excellence and continuous improvement
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