Engineering Intern, Co-Op

HULK • Houston, TX

2d • Onsite

About The Position

HULK USA is seeking motivated engineering students for a paid, part-time co-op during the Spring semester. The role offers hands-on experience in mechanical design, product development, prototyping, manufacturing, and engineering testing while students continue their academic studies. Interns work alongside experienced engineers on active projects and develop practical technical skills through real-world applications in the oil and gas industry.

The position supports downhole tool and mechanical-component development from concept through prototyping, testing, and manufacturing. It also involves creating and modifying CAD models and engineering documentation, assisting with test equipment and product validation, supporting prototype assembly and manufacturing readiness, and collaborating with Engineering, Manufacturing, and Operations. The role is based on-site at HULK USA's Houston headquarters and requires at least 20 hours per week during the Spring semester, coordinated around academic commitments and business needs. Summer continuation with potentially increased hours and responsibilities may be available based on performance, academic availability, and business needs.

Applicants must reside in the Houston area or independently arrange local housing for the work term. HULK USA does not provide housing allowances or relocation assistance. Work occurs in office and industrial environments, including engineering workspaces, manufacturing areas, and project sites, and all work must follow established safety procedures and applicable site requirements.

Requirements

• Currently pursuing a bachelor's degree in Mechanical Engineering or a closely related engineering discipline.
• Sophomore standing or higher.
• Minimum cumulative GPA of 3.0.
• Completed coursework in Statics or Engineering Mechanics and introductory CAD.
• Strong interest in mechanical design, product development, manufacturing, and hands-on engineering.
• Foundational understanding of engineering principles and mechanical systems.
• Strong analytical, problem-solving, and organizational skills.
• Ability to communicate technical ideas, explain design decisions, and document findings.
• Willingness to take initiative, accept feedback, and collaborate with others.
• Availability to work a minimum of 20 hours per week during the Spring semester.
• Ability to work on-site at HULK's Houston headquarters.
• Must currently reside in the Houston area or independently arrange local housing for the work term.
• Ability to stand, walk, bend, squat, kneel, and work around industrial equipment.
• Ability to lift and move materials or equipment weighing up to 25 pounds as required.
• Industrial site activities may require carrying equipment weighing up to 50 pounds, climbing stairs or ladders, working outdoors in varying weather, and remaining on one's feet for extended periods.
• Extended project activities may require full-day shifts coordinated with academic commitments and operational needs.

Nice To Haves

• Previous engineering internship, co-op, or relevant hands-on project experience.
• Experience using SolidWorks for 3D modeling or engineering drawings.
• Coursework in Fluid Mechanics, Mechanical Design, or related subjects.
• Experience with prototyping, 3D printing, engineering competitions, or mechanical testing.
• Interest in energy technology, downhole tools, or industrial product development.

Responsibilities

• Support the development and improvement of downhole tools and mechanical components from concept through prototyping, testing, and manufacturing.
• Create and modify 3D CAD models, engineering drawings, assembly drawings, and bills of materials using SolidWorks.
• Assist in designing and fabricating prototypes, test fixtures, equipment components, and product demonstration displays.
• Collaborate with engineers to evaluate designs, troubleshoot technical challenges, and identify opportunities for improvement.
• Assist with the design, assembly, and validation of engineering test equipment, including flow loops, gas metering systems, and product test fixtures.
• Participate in functional, performance, and competitive testing of HULK products.
• Support development of test procedures, data collection and analysis, and documentation of technical findings.
• Help evaluate product performance and identify improvements based on testing results.
• Support prototype assembly, troubleshooting, and production readiness with Engineering and Operations.
• Participate in hands-on problem-solving involving mechanical components, manufacturing processes, and product performance.
• Support 3D printing and additive manufacturing for prototypes, production aids, and customer demonstration samples.
• Contribute to continuous improvement initiatives involving engineering processes, product quality, and manufacturing efficiency.
• Develop and maintain engineering drawings, material specifications, design records, test reports, and manufacturing documentation.
• Organize technical information to support engineering consistency and future product development.
• Communicate project progress, technical challenges, and recommendations to engineering team members.
• Collaborate with Engineering, Manufacturing, and Operations on assigned projects and shared objectives.
• Follow HULK USA safety procedures and applicable site requirements.

Benefits

• Paid co-op opportunity.
• Hands-on experience in mechanical design, product development, prototyping, testing, and manufacturing.
• Full product lifecycle exposure from initial design through testing, manufacturing, and field applications.
• Direct mentorship and technical guidance from experienced engineers.
• Opportunities to contribute to active engineering projects and product solutions.
• Professional growth through practical engineering experience, increasingly complex assignments, and greater project ownership.
• Cross-functional collaboration with Engineering, Manufacturing, and Operations.

What This Job Offers

• Job Type: Part-time
• Career Level: Intern