Energetics Tool Engineer (Level V)

Voyager Technologies • Folsom, CA

4d • Hybrid

About The Position

The Energetics Tool Engineer for solid rocket motor (SRM) and aerospace propulsion programs is responsible for the concept, design, engineering, fabrication drawings, inspection requirements, procurement requirements, verification requirements, and fabrication support for tooling and equipment used in manufacturing solid rocket motors, specifically energetic operations. The role is part of Strategic Systems Operations and reports to the Special Tooling Group Manager. It is based in Folsom, California, with onsite or hybrid work options in Folsom, California, or Reno, Nevada.

The engineer manages assigned tooling projects and coordinates design and fabrication activities to meet program cost and schedule requirements. The role works with internal customers, manufacturing, operations, and process engineering to define, develop, inspect, and support tooling, while ensuring quality, delivery, cost, safety, and manufacturing requirements are met. It also contributes to continuous improvement, standardized tooling documentation and practices, systems implementation, and mentorship of junior designers and peers.

Travel up to 15% may be required, including overnight trips within the United States for program and supplier support. The role requires the ability to lift, move, or carry items or equipment up to 50 pounds. A U.S. DoD security clearance must be obtainable and maintainable; U.S. citizenship is required, and an active Secret clearance is preferred.

Requirements

• Bachelor of Science in mechanical engineering, aerospace engineering, or another relevant engineering discipline from an accredited university; equivalent experience may be considered in lieu of a degree.
• 10 to 15 years of tool design or engineering experience, with emphasis on solid rocket live operations.
• Working knowledge of casting, curing, and cutting operations in solid propellant processing, including tooling and equipment.
• Experience designing tools for cast cores, cast distribution, stripping cast cores, attended and remote propellant cutting or trimming, fixtures and stands used in propellant environments, and lifting, handling, and transport of loaded motors.
• Proficiency with mechanical design CAD software such as SolidWorks, NX, or similar.
• Strong working knowledge of GD&T (ASME Y14.5) and metrology principles.
• Experience with finite element analysis practices.
• Demonstrated ability to design and validate fixtures, jigs, and gauges for precision assembly and inspection.
• Experience with tooling materials selection, machining processes, and tolerance analysis.
• Experience with tooling configuration management and change-control processes.
• Previous use of an MES or EAM/CMMS system to manage tool fabrication and maintenance.
• Ability to obtain and maintain a U.S. DoD security clearance; U.S. citizenship is required.
• Ability to lift, move, or carry items or equipment up to 50 pounds.

Nice To Haves

• Experience supporting Missile Defense Agency (MDA) programs.
• Experience designing tools for SRM motor cases, nozzles, or divert/attitude control systems.
• Previous experience designing tools for automation.
• Active Secret security clearance.

Responsibilities

• Manage assigned tooling projects and coordinate design and fabrication activities to meet program cost and schedule requirements.
• Travel to suppliers as needed to support fabrication and inspection.
• Work with manufacturing teams to achieve program quality, delivery, and cost objectives.
• Work with internal customers to define tooling and equipment requirements for new and existing programs.
• Develop tooling concepts and create, review, and improve manufacturing processes to meet customer requirements and environmental, health, and safety requirements.
• Apply DFM/DFA, GD&T, and Value Engineering principles to balance precision, ergonomics, manufacturability, durability, and cost in tooling design.
• Deliver and maintain tooling design documentation, including CAD models, drawings, specifications, and work instructions.
• Inspect tool configurations for drawing compliance, including fit, form, and function.
• Perform stress analysis to ensure tools are mechanically sound and safe.
• Review engineering drawings and designs for manufacturability.
• Support operations and process engineering in the use of tooling.
• Support continuous improvement activities.
• Assist with selection and implementation of PDM/PLM systems to support manufacturing consistency.
• Assist with implementation of an MES, CMMS, and/or EAM system.
• Assist in developing standardized tooling documentation, specifications, and engineering best practices across the organization.
• Mentor junior designers and peers in their design efforts.

Benefits

• Flexible Time Off (FTO).
• Medical, dental, and vision coverage for employees and their families, with a significant portion of premiums covered by the company and many benefits paid at 100% for employees.
• Flexible, affordable gym memberships with access to more than 12,700 locations nationwide, plus free on-demand workout videos before enrollment.
• 401(k) retirement plan with company match of up to 4%.
• Company wellness programs supporting physical and mental well-being.
• Additional voluntary benefits and employee support resources.
• Opportunity to work alongside a highly talented team in an innovative, mission-driven environment.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior