Electro-Mechanical Control Systems Technician

ATS•Glendale Heights, IL

1d•Onsite

About The Position

Build reliability. Elevate performance. Lead change. Imagine this: a complex production line pauses with a cryptic alarm. You trace signals through schematics, inspect power at 120/208/240/480V, step into the PLC logic to diagnose the exact rung, and deploy a fix that prevents a recurrence. Later, you run infrared and ultrasonic surveys, verify precision with laser interferometry and ball-bar checks, and apply vibration analysis to predict bearing wear. You lead a quick CI blitz, source a better component, and document the improvement in the CMMS. Before day’s end, you draft inputs for a capex cost analysis, provide technical details for a customer quotation, mentor a teammate, and—when needed—act as a project manager to keep deliverables on track.

Requirements

High school diploma or GED.
Associate degree (technical) plus 7+ years in the industry; or 10+ years of relevant industry experience.
Demonstrated proficiency in predictive technologies (vibration analysis, laser interferometer), precision alignment, and maintenance of process equipment.
Deep understanding of electrical, mechanical, fluid power, and control systems; capable of diagnosing issues, developing alternatives, and executing repairs.
Competent with hand tools and specialty tooling; willing to travel as required.
PLC Troubleshooting Skills
Electrical Schematics
120/208/240/480 Voltage Systems Troubleshooting
Industrial Automation Equipment
PLC Programming Experience
Electrical / Electronic Systems
Industrial Electrical Experience
Industrial Electrical Systems
Electrical Systems & Diagnostics (Heavy Equipment)

Nice To Haves

Six Sigma exposure preferred.

Responsibilities

Deliver expert break/fix and preventive maintenance on mechanical and electrical equipment; design enhancements for complex, integrated systems.
Program, troubleshoot, and analyze advanced control systems to resolve software, hardware, and configuration challenges.
Employ predictive maintenance tools—infrared thermography, ultrasonic testing, power quality analysis, laser interferometry, ball bar, and vibration analysis—to evaluate equipment condition and drive proactive actions.
Lead and contribute to continuous improvement using standardized CI tools to improve processes, outcomes, and cost efficiency.
Find and procure parts and supplies; recommend engineered alternatives to improve system reliability.
Perform work independently to industry standards; uphold 5S and spotless housekeeping.
Set up and operate machining equipment (lathe, drill press, grinder) and perform welding to fabricate or repair parts when necessary.
Research methods, tools, and innovations; deploy best practices across our facilities and update technical documentation.
Provide inputs for cost analyses on new assets, repair/rebuild proposals, savings, and innovation projects.
Maintain meticulous records; review CMMS history and analyze data to inform decisions.
Support commercial efforts with technical content for quotations; execute time-and-materials tasks as needed.
Train and coach developing technicians; assume project management responsibilities when assigned.
Pursue ongoing on-the-job training and self-study; follow all safety procedures and maintain strong situational awareness.