Electrical Systems & Automation Design Engineer

REEKON ToolsBoston, MA
Onsite

About The Position

Join REEKON Tools as we enable the next generation of construction and home improvement professionals to complete their work quicker, more accurately, and faster than ever before. REEKON Tools is developing and launching innovative, completely new, hardware products at an unprecedented pace across the power and hand tool industry and establishing itself as a leader in professional tools and equipment. We are looking for an Electrical Systems & Automation Design Engineer who bridges the gap between custom hardware design, sensor electronics, and automated manufacturing equipment. This role is built for a physical-world generalist who thrives on both designing custom circuit boards and building, deploying, and debugging custom automation systems on the factory floor. You will own the board-level hardware from schematic capture, component sourcing, and layout, while simultaneously building custom automated test fixtures, integrating sensors and actuators, and debugging complex edge-case failures directly on the production line.

Requirements

  • B.S. or M.S. in Electrical Engineering, Mechatronics, Robotics, or equivalent practical experience.
  • A portfolio highlighting hardware projects you led from concept to completion, with an emphasis on custom electronics.
  • Expert-level capability in Altium Designer, KiCad, or equivalent professional EDA software.
  • Hands-on experience developing custom automation systems, automated test fixtures, motor controls, or sensor networks for hardware assembly/testing.
  • Demonstrated experience reviewing IC availability, building production BOMs, and sourcing equivalent multi-source components.
  • High comfort level working with bench top instruments (oscilloscopes, logic analyzers) and diagnosing live hardware on a manufacturing line.
  • Proficiency in C/C++ for hardware bring-up and microcontrollers (STM32, ESP32, etc.), and Python for test automation and data logging.
  • A track record of hands-on builds custom CNCs, 3D printers, DIY robotics, or automated lab setups demonstrating deep technical curiosity.

Responsibilities

  • Own multi-layer PCB layout (2 to 6+ layers) using Altium Designer or KiCad for both product hardware and internal factory automation tooling.
  • Design low-noise analog front-ends, high-speed digital routing, motor drive circuits, power conversion (DC-DC, LDOs), and power management.
  • Design schematics and board layouts for noise immunity in high-noise factory environments, incorporating ESD protection, isolation, shielding, and filtering from day one.
  • Evaluate components across major vendors (TI, STMicroelectronics, Analog Devices, Microchip, etc.) balancing performance, cost, footprint, and lead times.
  • Analyze complex IC datasheets, register maps, pin constraints, thermal limits, and application circuits before committing to a design.
  • Select components with long-term availability and design for second-source equivalents to protect both product delivery and factory uptime.
  • Architect, build, and deploy custom factory automation rigs, automated test equipment (ATE), and smart assembly fixtures to optimize production yield and throughput.
  • Integrate motor drives, pneumatics, linear actuators, optical sensors, safety interlocks, and industrial communications into unified, rugged automation equipment.
  • Write firmware (C/C++) and automation scripts (Python) to drive test fixtures, interface with line sensors, log metric data, and automate line diagnostics.
  • Serve as the primary technical responder for complex hardware bugs on the shop floor, isolating root causes ranging from electrical issues to systems-level bugs.
  • Utilize oscilloscopes, logic analyzers, bus sniffers, and precision multimeters to diagnose live physical signals on boards and automated rigs.
  • Inject deliberate faults (brownouts, reversed polarity, shorted sensors, stalled buses, ESD strikes) to ensure production equipment fails safely and recovers gracefully.
  • Ideate, architect, and prototype electrical systems without a documented playbook (datasheets, design notes, etc).
  • Make proof-of-concept designs that help the team make decisions about the utility as well as viability of the solution.
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