Electrical Engineer - NPD

Rehlko•Sheboygan, WI

17h

About The Position

The Electrical Engineer supports the design, development, validation, and implementation of electrical systems for Rehlko generator set applications, with an emphasis on wiring harnesses, electrical schematics, and integrating controllers, sensors, switches, ECMs, alternators, and related accessories. Working under senior engineers and a system engineer, the role contributes to New Product Development (NPD) projects by developing electrical designs, supporting manufacturing and validation activities, troubleshooting issues, and collaborating across teams to deliver reliable, cost-effective solutions. The position develops wiring harness designs for diesel and gas generator sets; creates and maintains schematics and wiring documentation; develops harness routing; and generates engineering drawings and bills of materials. It coordinates with suppliers on Design for Manufacturability, supports mounting hardware design, and participates in design reviews, risk assessments, and Design FMEA activities. The engineer also supports prototype builds, validation testing, product launches, troubleshooting, engineering documentation, continuous improvement, and compliance with customer, regulatory, and internal requirements. The role reports to the Manager – Electrical Engineering, Global NPD. It works frequently with system and project engineers, CAD designers, Purchasing, Supply Chain, and Manufacturing Engineering; it also interacts with Service Engineering and external suppliers. Limited domestic and international travel of less than 10% may be required.

Requirements

Bachelor of Science in Electrical Engineering or an equivalent engineering degree from an ABET-accredited institution.
0–2+ years of experience in electrical engineering, product development, or related engineering roles.
Knowledge of electrical schematics, wiring harness design, and control systems.
Ability to interpret engineering drawings and technical specifications.
Strong problem-solving and analytical skills.
Effective verbal and written communication skills.
Strong engineering fundamentals, attention to detail, and documentation accuracy.
Ability to learn quickly, take ownership of assigned work, deliver results on time, collaborate across functions, and identify and resolve technical issues.

Nice To Haves

Experience with SEE Electrical, AutoCAD Electrical, Creo Cabling, Windchill, and/or SAP.
Experience with mobile equipment, industrial equipment, power generation systems, or control systems.
Familiarity with DFMEA, root cause analysis, and engineering validation processes.
Knowledge of applicable electrical standards such as NEC, UL, IEC, or NFPA requirements.

Responsibilities

Support the design and implementation of electrical and electronic systems on generator platforms.
Develop wiring harness designs for diesel and gas generator sets.
Create and maintain electrical schematics and wiring documentation using SEE Electrical.
Develop harness routing solutions that meet electrical, mechanical, serviceability, and manufacturing requirements.
Generate engineering drawings and bills of materials.
Coordinate with harness suppliers on Design for Manufacturability activities.
Support design of mounting brackets and related hardware for electrical components and harness retention.
Participate in design reviews, risk assessments, and Design FMEA activities.
Participate in component and system validation, testing, and issue resolution.
Develop and execute validation plans, test specifications, and test procedures.
Support prototype builds, validation testing, and product launch activities.
Investigate and troubleshoot electrical failures in laboratory and field environments.
Assist with root cause investigations and corrective actions for design and field issues.
Maintain engineering documentation in Windchill and SAP systems.
Contribute to product improvements focused on quality, cost, manufacturability, and reliability.
Support project deliverables related to cost, quality, and schedule.
Collaborate with Mechanical Engineering, Controls Engineering, Manufacturing, Purchasing, suppliers, and other cross-functional partners.
Support continuous improvement initiatives, including standardization and process improvements.
Support compliance with customer, regulatory, and internal engineering requirements.
Communicate technical information clearly and demonstrate Rehlko core competencies and company values.
Provide technical support to technicians, CAD designers, project team members, and Rehlko Service Center associates as required.