Electrical Engineer - NPD

Rehlko•Sheboygan, WI
•$76,050 - $96,050

About The Position

The Electrical Engineer supports the design, development, validation, and implementation of electrical systems for generator set applications, with an emphasis on wiring harnesses, electrical schematics, and integration of controllers, sensors, switches, ECMs, alternators, and related accessories. Working under the guidance of senior engineers and a system engineer, this role contributes to New Product Development (NPD) projects by developing electrical designs, supporting manufacturing and validation activities, troubleshooting issues, and collaborating with cross-functional teams to deliver reliable and cost-effective solutions. The position develops wiring harness designs for Rehlko diesel and gas generator sets; creates and maintains electrical schematics and wiring documentation; and develops harness routing that meets electrical, mechanical, serviceability, and manufacturing requirements. It generates engineering drawings and bills of materials, coordinates with suppliers on Design for Manufacturability, and supports mounting brackets and other electrical-component hardware. The Electrical Engineer also participates in design reviews, risk assessments, Design FMEA, prototype builds, validation testing, and product launches; investigates electrical failures in laboratory and field environments; and maintains engineering documentation in Windchill and SAP. The role works frequently with system engineers, project engineers, CAD designers, purchasing, supply chain, and manufacturing engineering, and occasionally with service engineering. It interfaces with suppliers of electrical components, wiring harnesses, connectors, and related hardware. Limited domestic and international travel of less than 10% may be required.

Requirements

  • Bachelor of Science in Electrical Engineering or an equivalent engineering degree from an ABET-accredited institution.
  • 0–2+ years of experience in electrical engineering, product development, or related engineering roles.
  • Knowledge of electrical schematics, wiring harness design, and control systems.
  • Ability to interpret engineering drawings and technical specifications.
  • Strong problem-solving and analytical skills.
  • Effective verbal and written communication skills.
  • Demonstrated strong engineering fundamentals.
  • Ability to learn quickly and apply technical knowledge effectively.
  • Ability to take ownership of assigned tasks and deliver results on time.
  • Ability to collaborate effectively across functions.
  • Attention to detail and documentation accuracy.
  • Initiative in identifying and resolving technical issues.
  • Limited domestic and international travel of less than 10% may be required.

Nice To Haves

  • Experience with SEE Electrical, AutoCAD Electrical, Creo Cabling, Windchill, and/or SAP.
  • Experience working with mobile equipment, industrial equipment, power generation systems, or control systems.
  • Familiarity with DFMEA, root-cause analysis, and engineering validation processes.
  • Knowledge of applicable electrical standards such as NEC, UL, IEC, or NFPA requirements.

Responsibilities

  • Support the design and implementation of electrical and electronic systems on Rehlko generator platforms.
  • Participate in component and system validation, testing, and issue resolution.
  • Develop and execute validation plans, test specifications, and test procedures.
  • Collaborate with Mechanical Engineering, Controls Engineering, Manufacturing, Purchasing, and suppliers.
  • Assist with root-cause investigations and corrective actions for design and field issues.
  • Contribute to product improvements focused on quality, cost, manufacturability, and reliability.
  • Support project deliverables related to cost, quality, and schedule.
  • Develop wiring harness designs for Rehlko diesel and gas generator sets.
  • Create and maintain electrical schematics and wiring documentation using SEE Electrical.
  • Develop harness routing solutions that meet electrical, mechanical, serviceability, and manufacturing requirements.
  • Generate engineering drawings and bills of materials.
  • Coordinate with harness suppliers on Design for Manufacturability activities.
  • Support the design of mounting brackets and related hardware for electrical components and harness retention.
  • Participate in design reviews, risk assessments, and Design FMEA activities.
  • Support prototype builds, validation testing, and product launch activities.
  • Investigate and troubleshoot electrical failures in laboratory and field environments.
  • Maintain engineering documentation in Windchill and SAP systems.
  • Assist with continuous improvement initiatives, including standardization and process improvements.
  • Communicate technical information clearly and work effectively within cross-functional teams.
  • Support compliance with customer, regulatory, and internal engineering requirements.
  • Demonstrate Rehlko core competencies and company values.
  • Provide technical support to technicians, CAD designers, and other project team members as required.
  • Lead and support Rehlko Service Center associates on a task perimeter.
  • Interface with suppliers and support technical discussions about component specifications and design requirements.

Benefits

  • Competitive compensation and benefits
  • Work-life flexibility
  • Recognition and rewards
  • Development and career opportunities
  • A safe and inclusive workplace
  • Health insurance
  • Vision insurance
  • Dental insurance
  • 401(k) with Rehlko matching
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