Electrical Controls Engineer

BorgWarner • Hendersonville, NC

3d • Onsite

About The Position

BorgWarner is expanding into the data center market with power generation systems for AI-driven data centers and microgrid applications. The Electrical Controls Engineer will work on the development of these industrial manufacturing operations at a new facility in Hendersonville, North Carolina. The position will initially be based at BorgWarner’s Arden facility in Western North Carolina before transitioning to the new Hendersonville facility.

The engineer will participate in the design, development, and optimization of control systems for industrial manufacturing. This role will help shape automation strategy, educate other engineers, and ensure that electrical systems across production lines are high-performing, safe, and scalable. It also serves as a liaison between the utility supply company and facility or plant leadership to manage high-voltage power connections and the plant’s power infrastructure.

Requirements

• Bachelor’s or Master’s degree in Electrical Engineering, Controls Engineering, or a related field.
• At least 8 years of controls engineering experience in the automotive, industrial, or high-volume manufacturing industry.
• Advanced proficiency in PLC programming, including Allen-Bradley, Siemens, and Mitsubishi.
• Experience with HMI/SCADA platforms, including FactoryTalk, Ignition, and WinCC.
• Strong understanding of industrial electrical systems, motor controls, robotics integration, and automation networks such as Ethernet/IP and PROFINET.
• Experience with safety systems and standards, including ISO 13849, ISO 26262, and SIL.
• Proficiency with electrical CAD tools such as AutoCAD Electrical and EPLAN.
• Leadership, communication, and project management skills.
• Ability to manage multiple projects and prioritize in a fast-paced environment.

Responsibilities

• Lead the design and implementation of electrical control systems for automated equipment, robotics, and assembly lines in industrial product manufacturing.
• Architect and program PLC, HMI, and SCADA systems for high-volume production environments.
• Develop and review electrical schematics, panel layouts, and wiring diagrams using AutoCAD Electrical or EPLAN.
• Specify and validate components, including sensors, drives, safety devices, and control panels.
• Troubleshoot complex system issues, perform root cause analysis, and implement long-term corrective actions.
• Collaborate with mechanical, process, and IT engineers to integrate controls into new and existing systems.
• Ensure compliance with building and industry standards and safety regulations.
• Lead commissioning, testing, and validation of control systems at manufacturing sites.
• Drive continuous improvement initiatives focused on system reliability, cycle time reduction, and energy efficiency.
• Mentor junior engineers and provide technical leadership on controls-related projects.
• Maintain and enforce documentation standards for system architecture, programming, and change management.
• Liaise between the utility supply company and facility or plant leadership to manage high-voltage power connections and plant power infrastructure.

Benefits

• Day 1 medical coverage, with the potential for no monthly premium.
• Onsite health clinic for employees and dependents age 14 and over, with the potential for no cost.
• Dental, vision, life, AD&D, and disability coverage.
• Tuition reimbursement program after 18 months.
• 401(k) retirement savings plan with matching.
• Company-paid holidays and vacation starting Day 1.
• Competitive annual incentive program tied to business results.
• Above-market pay rate.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior