Electrical Controls Engineer
About The Position
BorgWarner is expanding its Industrial Solutions business into the data center market, developing power generation systems for AI-driven data centers and microgrid applications. The Electrical Controls Engineer will participate in the design, development, and optimization of advanced control systems for industrial manufacturing operations. The role supports automation strategy and helps ensure that electrical systems across production lines are high-performing, safe, and scalable. The position is based at BorgWarner’s Arden facility in Western North Carolina and will transition to a new facility in Hendersonville, North Carolina. The engineer will provide technical leadership, mentor junior engineers, collaborate across disciplines, and support the commissioning and improvement of manufacturing control systems.
Requirements
- Bachelor’s or Master’s degree in Electrical Engineering, Controls Engineering, or a related field.
- At least 8 years of controls engineering experience in the automotive, industrial, or high-volume manufacturing industry.
- Advanced proficiency in PLC programming, including Allen-Bradley, Siemens, or Mitsubishi.
- Proficiency with HMI/SCADA platforms such as FactoryTalk, Ignition, or WinCC.
- Strong understanding of industrial electrical systems, motor controls, robotics integration, and automation networks such as Ethernet/IP and PROFINET.
- Experience with safety systems and standards, including ISO 13849, ISO 26262, and SIL.
- Proficiency in electrical CAD tools such as AutoCAD Electrical or EPLAN.
- Excellent leadership, communication, and project management skills.
- Ability to manage multiple projects and prioritize in a fast-paced environment.
Responsibilities
- Lead the design and implementation of electrical control systems for automated equipment, robotics, and assembly lines in industrial product manufacturing.
- Architect and program PLC, HMI, and SCADA systems for high-volume production environments.
- Develop and review electrical schematics, panel layouts, and wiring diagrams using AutoCAD Electrical or EPLAN.
- Specify and validate components, including sensors, drives, safety devices, and control panels.
- Troubleshoot high-level system issues, perform root cause analysis, and implement long-term corrective actions.
- Collaborate with mechanical, process, and IT engineers to integrate controls into new and existing systems.
- Ensure compliance with building and industry standards and safety regulations.
- Lead commissioning, testing, and validation of control systems at manufacturing sites.
- Drive continuous improvement initiatives focused on system reliability, cycle time reduction, and energy efficiency.
- Mentor junior engineers and provide technical leadership on controls-related projects.
- Maintain and enforce documentation standards for system architecture, programming, and change management.
- Liaise between the utility supply company and facility or plant leadership to manage the plant’s high-voltage power connection and internal power infrastructure.
- Follow BorgWarner Environmental Health and Safety requirements, including safety procedures, training, safe equipment use, and required personal protective equipment; correct or promptly report unsafe situations, incidents, or occurrences.
Benefits
- Day 1 medical coverage, with the potential for no monthly premium.
- Onsite health clinic for employees and dependents age 14 and over, with the potential for no cost.
- Dental, vision, life, AD&D, and disability coverage.
- Tuition reimbursement program after 18 months.
- 401(k) retirement savings plan with matching.
- Company-paid holidays and vacation starting Day 1.
- Competitive annual incentive program tied to business results.
- Above-market starting pay rate.
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What This Job Offers
Job Type
Full-time
Career Level
Senior
