Ecu White Box & Stress Test Engineer

CapgeminiChicago, IL
Onsite

About The Position

As an ECU White Box & Stress Test Engineer, you will play a critical role in validating advanced automotive Electronic Control Units (ECUs) such as High-Performance Computers (HPC) and Zonal Controllers. This position involves deep hardware-level testing, embedded debugging, and stress analysis to ensure reliability and compliance with automotive standards. You will work closely with cross-functional teams to design, implement, and troubleshoot Hardware-in-the-Loop (HIL) systems, wiring harnesses, and load boxes, while leveraging your expertise in electronic circuits, automotive communication protocols, and wireless technologies.

Requirements

  • Bachelor’s degree in Electronics and Communication, Electrical Engineering, or equivalent from an ABET-accredited university.
  • Minimum 5 years of experience in automotive EE hardware white box testing.
  • Strong knowledge of electronic circuits, components, and systems.
  • Ability to read and interpret circuit board schematics and semiconductor datasheets.
  • Proficiency in embedded code debugging and register-level diagnostics.
  • Hands-on experience with HIL systems (dSPACE, ETAS) and related electrical design.
  • Expertise in automotive communication protocols and diagnostic tools.
  • Familiarity with wireless technologies used in automotive applications.
  • Experience in statistical analysis for stress testing and reliability validation.

Responsibilities

  • Perform white box testing on automotive ECUs, including HPC and Zonal Computers.
  • Debug embedded code and conduct register-level diagnostics for SOCs/MCUs.
  • Design and troubleshoot HIL systems using platforms like dSPACE and ETAS.
  • Develop and validate wiring harnesses and load boxes for HIL setups.
  • Utilize tools such as oscilloscopes, signal generators, spectrum analyzers, and logic analyzers for hardware testing.
  • Execute stress tests and analyze data to establish pass/fail criteria.
  • Work with automotive network protocols (CAN, LIN, Ethernet) and diagnostic tools (CANoe, VT Studio).
  • Validate wireless communication technologies (NFC, UWB, Wi-Fi) used in automotive systems.

Benefits

  • Paid time off based on employee grade (A-F), defined by policy: Vacation: 12-25 days, depending on grade
  • Company paid holidays
  • Personal Days
  • Sick Leave
  • Medical, dental, and vision coverage
  • Retirement savings plans (e.g., 401(k) in the U.S., RRSP in Canada)
  • Life and disability insurance
  • Employee assistance programs
  • Other benefits as provided by local policy and eligibility
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