Disconnects

Stellantis•Auburn Hills, MI

About The Position

The Driveline Disconnects Engineer is responsible for the design, development, and validation of driveline systems and components. The role requires knowledge of disconnect technologies and architectures for driveline and axle products, including electrified products. Examples include front axle disconnects, integrated differential disconnects, disconnects integrated to an output shaft, bolt-on gear reducer disconnects, and wheel-end disconnect systems. The engineer supports multiple programs to deliver balanced, integrated, and validated systems that meet functionality, performance, and durability requirements. The role also optimizes designs and contributes innovative solutions to improve performance and reliability.

Requirements

Bachelor’s degree in Mechanical Engineering, Automotive Engineering, or a related degree field.
At least 5 years of experience in automotive engineering, focused on driveline systems.
Strong analytical and troubleshooting skills to resolve technical issues and optimize designs.
Strong knowledge of driveline components and systems, including transfer cases, wheel-end disconnects, front axle disconnects, gear reducers, and actuators.
Strong interpersonal communication skills; adaptability to work on multiple programs; a proactive, results-driven approach.
Understanding of root cause analysis tools such as fishbone analysis, Is-Is Not, 3L5Y, and Red X.

Nice To Haves

Master’s degree in Engineering.
Working-level experience decomposing intended function into requirements.
Knowledge of CAE/CFD to collaborate with virtual analysis teams.
Assembly and computer-aided design experience using NX or CATIA.
Experience with Design Failure Mode and Effects Analysis (DFMEA).
Experience with Design Verification Plan and Report (DVP&R).
Experience with Geometric Dimensioning and Tolerancing (GD&T).
Action-oriented approach, ability to deal with ambiguity, customer focus, and problem-solving skills.

Responsibilities

Lead the design and development of driveline systems and components, including transfer case shift systems, wheel-end disconnects, front axle disconnects, gears, differential lockers, ELDs, and actuators.
Collaborate with CAE, NVH, durability, vehicle dynamics, packaging, and manufacturing teams to ensure integration and performance.
Develop and execute validation plans, including component and system bench and vehicle testing, to verify driveline system performance and durability.
Identify and resolve technical issues related to driveline systems using root cause analysis and problem-solving techniques.
Drive approvals for supplier design selections through appropriate assessments and adherence to engineering best practices.
Create, implement, and manage engineering best practices, including core DFMEA and DVP documents related to driveline systems.
Seek opportunities to improve designs, processes, and products through innovative solutions and best practices.
Generate detailed system and sub-system technical specifications (SSTS/TTS), and manage them to ensure requirements align with the supplier base.
Mentor and provide technical direction to other driveline engineers.
Identify opportunities to reduce total warranty costs and propose technical solutions.
Prepare and present technical reports, design reviews, and project updates to stakeholders.
Stay current with advancements in driveline technologies and incorporate innovative solutions into product designs.