Design Engineer II

Kaman Human Resources•Middletown, CT

3d•Onsite

About The Position

Precision Fusing and Sensors is actively hiring for a Design Engineer II, Tooling in Middletown, CT. This role is responsible for designing, developing, maintaining, and improving tooling and fixtures used in the manufacturing and assembly of legacy fuzing products. The ideal candidate will have a background in designing tooling and fixtures using SolidWorks and have the ability to collaborate with cross-functional teams in Manufacturing, Quality, and Test Engineering.

Requirements

Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
2-5 years of experience in tooling design, manufacturing engineering, or a related role, preferably in an assembly or production environment.
Demonstrated experience with SolidWorks for 3D modeling and 2D drawing creation.
Proficiency in applying GD&T principles to tooling designs and drawings.
Hands-on experience supporting manufacturing operations, preferably with established products or precision components.
Strong proficiency in SolidWorks for designing tools, and fixtures.
Knowledge of Microsoft Office (Excel, Word, PowerPoint) for documentation and reporting.
In-depth understanding of GD&T standards and their application in tooling design.
Ability to learn local software packages and databases.
Ability to troubleshoot and resolve tooling-related issues.
Strong communication and collaboration skills to work effectively with cross-functional teams.
Detail-oriented with excellent problem-solving and analytical skills.

Nice To Haves

Familiarity with Product Document Management (PDM) software a plus.
Experience in a manufacturing environment for fuzing products, aerospace, or defense industries.
Familiarity with lean manufacturing principles and continuous improvement methodologies.
Knowledge of CNC machining, additive manufacturing, or other fabrication processes.

Responsibilities

Design and develop tooling and fixtures using SolidWorks, ensuring compatibility with legacy fuzing product manufacturing processes.
Create detailed 2D and 3D drawings, incorporating GD&T principles to ensure precision and manufacturability.
Develop new tooling solutions to address production challenges, improve efficiency, or support new product introductions as needed.
Provide estimates for new tooling designs or modifications to existing tooling.
Reverse engineer existing tooling where a drawing might not exist or is a hand drawn 2D drawing.
Populate our tooling preventative maintenance database with existing tooling and determine the maintenance criteria for each tool. Execute the tool maintenance as defined in the database and record results.
Maintain and troubleshoot existing tooling to ensure operational reliability and minimize downtime.
Analyze tooling performance and implement continuous improvement initiatives to enhance durability, precision, and production efficiency.
Modify or repair tools and fixtures to accommodate design changes or resolve manufacturing issues.
Work closely with Manufacturing, Quality, and Test Engineering teams to ensure tooling meets production and quality requirements.
Provide technical support, assisting with tooling setup, operator training, and issue resolution.
Participate in design reviews, providing input on tooling feasibility and manufacturability.
Create and maintain detailed documentation, including tooling designs, specifications, and work instructions, using Microsoft Office tools (Word, Excel, PowerPoint).
Ensure all tooling designs comply with GD&T standards and industry regulations.
Support compliance with safety, quality, and security protocols, including maintaining eligibility for a Secret security clearance.
Manage small to medium tooling projects, including scoping, scheduling, and coordinating with vendors or internal machine shops for tool fabrication.
Track project progress and report updates to management, ensuring timely delivery within budget constraints.
Identify opportunities to optimize tooling processes, reduce costs, and improve production throughput.
Stay current with industry trends, materials, and technologies to recommend innovative tooling solutions.