Deputy Manager - Production (Paint Shop)

Mahindra & Mahindra LimitedNash, IN

About The Position

This role involves monitoring the production schedule, ensuring performance targets are met using the PDCA approach, and identifying cost control and efficiency improvement opportunities within the Paint shop. The Deputy Manager will also focus on improving Body Work Team (BWT) performance based on PQCDSM metrics, anticipating and proactively addressing concerns across various stages of the paint process (PT, CED, underbody spray, sealer line, sanding, primer, base coat, top coat, oven, spot repair & wax line) to ensure quick stabilization. The position requires driving Quality Circle Representative Team (QCRT) forums for concern analysis, ensuring shop floor safety, participating in safety audits, conducting Job Hazard Analysis (JH), and maintaining 5S standards. Additionally, responsibilities include tools and equipment management, maintaining Overall Line Effectiveness (OLE) records, and implementing Immediate Corrective Actions (ICA) and Permanent Corrective Actions (PCA) to minimize stoppages and breakdowns. Shop floor management, manpower deployment and scheduling, and spare part procurement are also key aspects of this role.

Requirements

  • BE in Mechanical / Automobile Engineering or BE in Paint Technology
  • 3-7 Years of General Experience
  • System Generated Core Skills
  • System Generated Secondary Skills

Responsibilities

  • Monitor the production schedule according to set targets.
  • Ensure achievement of measures of Performance (MOP) targets using PDCA approach.
  • Identify ways to control cost and increase the efficiency of Paint shop production.
  • Monitor and improve BWT (Body Work Team) performance with respect to PQCDSM.
  • Anticipate concerns in PT, CED, underbody spray, sealer line, sanding, primer, base coat, top coat, oven, spot repair & wax line and take proactive measures to achieve quick stabilization.
  • Drive QCRT forums for concern analysis.
  • Ensure safety on the shop floor and take part in safety related internal/external audits.
  • Conduct JH & Maintain 3S as per standards.
  • Tools & equipment Management.
  • Maintain OLE (Overall Line Effectiveness) records, restore minor stoppages & breakdown quickly by taking ICA (Immediate Corrective Action) and PCA (Permanent Corrective Action) to minimize/eliminate recurrence.
  • Shop Floor Management.
  • Manpower deployment & scheduling.
  • Spare part procurement.
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