Controls Hardware Engineer

WSI•Suwanee, GA

About The Position

WSI is seeking a Controls Hardware Engineer to lead the physical design, schematic creation, and prototype assembly of next-generation motion control systems. The role bridges electronic component selection and physical execution, with a focus on robust control circuits, industrial wiring architectures, and hardware for PLC-based motion systems. It is a hardware-focused engineering role, collaborating with software engineering while principally responsible for physical infrastructure, electrical drawings, panel layouts, and hands-on prototype builds.

Requirements

  • Bachelor of Science in Electrical Engineering, Computer Engineering, or a related field.
  • At least 5 years of experience in electrical design, industrial control panel design, or physical hardware engineering for automation or motion systems.
  • Mastery of industrial electrical schematic software such as AutoCAD Electrical, EPLAN, SolidWorks Electrical, or similar.
  • Deep understanding of circuit protection, industrial wiring standards, microprocessors, and sensor integration.
  • Working knowledge of and adherence to applicable NEC, NFPA, and CSA standards, as well as applicable CE conformity requirements.
  • Hands-on experience with mechanical/electrical assembly, wire crimping, soldering, and physical hardware troubleshooting using multimeters and oscilloscopes.
  • Experience with computer-aided tools used to design electrical control systems.

Nice To Haves

  • Working knowledge of robotics, arc welding, and machining processes.
  • Experience designing for high-noise environments.
  • Experience specifying and wiring components in B&R Industrial Automation ecosystems, including X20 systems and ACOPOS drives.
  • Familiarity with collaborative robot integration, safety zones, and end-of-arm tooling hardware.
  • Printed circuit board (PCB) design and layout experience.

Responsibilities

  • Design and specify low-voltage DC control circuits, power distributions, and physical wiring topologies for multi-axis motion control systems; independently suggest solutions and identify the information or resources needed to advance the work.
  • Create production-ready electrical schematics, point-to-point wiring diagrams, and control panel layouts using industrial CAD tools.
  • Lead physical builds, wiring, and hardware troubleshooting of initial prototype systems and test benches.
  • Evaluate and select microprocessors, industrial controllers, sensors, motor drives, and safety interlocks for motion applications; research and become proficient with new technologies as needed.
  • Participate in and contribute to tooling design teams.
  • Work autonomously while communicating and collaborating across departments.
  • Progress multiple projects and tasks according to schedule and budget commitments, identifying priorities, resolving obstacles, and escalating issues when appropriate.
  • Contribute to short- and long-term technology strategies supporting potential business growth areas and technology differentiation.
  • Resolve deficiencies in the existing technology base, including researching unfamiliar issues and developing solutions with limited direction.
  • Provide technical mentoring to less experienced engineering personnel.
  • Resolve complex and unique technical issues and provide expert technical reviews and troubleshooting.
  • Support field personnel in troubleshooting problems with existing systems.
  • Perform other duties as assigned.
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