Controls Engineer - Salem, IL

Radiac Abrasives•Salem, IL

3d•Onsite

About The Position

Radiac Abrasives, Inc., a leading manufacturer of conventional bonded and super abrasives, is looking for a Controls Engineer to join our Salem team. For more than 100 years, Radiac has delivered industry-leading technology and quality products and service to the metal finishing industry. Radiac is a TYROLIT Company that is owned by the Swarovski Group which is headquartered in Schwaz, Austria. As a Controls Engineer, you will design, develop, and maintain automated control systems that enhance the performance and efficiency of our manufacturing processes. As part of our engineering team, you will play a critical role in ensuring the seamless operation of equipment, optimizing production workflows, and supporting Radiac's commitment to quality and innovation.

Requirements

Bachelor’s degree in electrical engineering, Control Systems Engineering, or a related field.
Minimum of 3-5 years of experience in designing, programming, and troubleshooting automated control systems, preferably in a manufacturing environment.
Proficiency in PLC programming (e.g., Allen-Bradley, Siemens, Honeywell, or similar platforms).
Experience with HMI/SCADA systems and industrial communication protocols such as Modbus, Profibus, or Ethernet/IP.
Strong understanding of motor controls, instrumentation, and electrical systems in industrial settings.
Familiarity with safety and compliance standards (e.g., OSHA, ISO 9001).
Excellent problem-solving skills and a proactive approach to troubleshooting.
Effective communication skills and the ability to work collaboratively in a team-oriented environment.
Ability to use hands 100% of the workday.
Ability to stand and or walk 100% of the workday.
Ability to bend, stoop or twist 50% of the workday.
Ability to exert physical force to push, pull, lift or carry 50 pounds occasionally.

Nice To Haves

Experience in the abrasives, ceramics, or related manufacturing industries.
Knowledge of robotic systems, motion controls, or servo systems.
Familiarity with Industry 4.0 and IIoT (Industrial Internet of Things) technologies.
CAD proficiency for designing control panels and layouts.
Project management experience or certification.

Responsibilities

Develop and implement automated control systems, including PLCs, HMIs, SCADA, and other control devices to support production processes.
Write, test, and debug PLC and HMI/SCADA programs, ensuring compatibility and seamless integration with existing systems.
Evaluate manufacturing and operational processes to identify opportunities for automation, optimization, and efficiency improvements.
Diagnose and resolve control system issues, minimizing downtime and ensuring reliable equipment performance.
Conduct system simulations, FATs (Factory Acceptance Tests), and SATs (Site Acceptance Tests) to ensure proper functionality and performance.
Prepare and maintain technical documentation, including schematics, wiring diagrams, and user manuals for all control systems.
Collaborate with production and engineering teams to analyze processes and identify opportunities to enhance system efficiency and product quality.
Ensure control systems comply with applicable safety standards, industry regulations, and company policies.
Stay updated with the latest technologies and trends in automation and control systems, recommending innovative solutions to improve processes.
Work closely with cross-functional teams, including maintenance, production, and quality assurance, to support company goals.