Controls Engineer

Oldcastle BuildingEnvelope•Terrell, TX

About The Position

The Controls Engineer improves existing equipment and processes and commissions new metal processing equipment. Reporting to the Director of Engineering, this role serves as a plant-level resource for automation and controls, focusing on PLC programming, troubleshooting, and modernization of automation systems. The position supports process optimization, equipment reliability, and high-volume manufacturing operations.

Requirements

  • 3–5+ years of Controls Engineering or industrial automation experience in a manufacturing environment.
  • Bachelor’s degree in Electrical, Mechanical, or Industrial Engineering, or a related field; equivalent experience will be considered.
  • Hands-on experience programming and troubleshooting Allen-Bradley PLCs, HMIs, VFDs, and related control system components.
  • Strong electrical and controls troubleshooting skills, with the ability to support live production environments.
  • Knowledge of applicable industry standards and codes, including NFPA, ANSI, and ISO.

Nice To Haves

  • Experience with equipment commissioning, automation upgrades, process improvements, and legacy PLC migrations.

Responsibilities

  • Maintain product quality, drive process efficiency, and support high-volume manufacturing operations.
  • Program, modify, troubleshoot, and optimize Allen-Bradley PLC-based control systems and associated automation equipment.
  • Assist with commissioning new equipment, integrating automation devices, and performing equipment upgrades or retrofits.
  • Investigate and resolve controls-related issues affecting safety, downtime, throughput, quality, machine alarming, and equipment reliability.
  • Use production and process data to identify improvement opportunities and develop automated reporting through Ignition.
  • Support process optimization, modernization of legacy controls, and capital projects aimed at improving plant performance.

Benefits

  • Industry-competitive benefits at the lowest cost to the employee.
  • PTO and holidays, including floating holidays employees can choose.
  • Potential for annual raises and bonuses through a pay-for-performance culture.
  • Training to equip employees with the knowledge and skills needed to succeed.
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