Controls Engineer

MSI Express•Saint Charles, IL

5d•Onsite

About The Position

The Controls Engineer will be responsible for the design, implementation, and optimization of controls and automation systems. This role involves working on a variety of industrial automation equipment, including PLCs, HMIs, robotics, and motion control systems. They will be expected to support continuous process and hybrid environments. This includes batching, blending, and material handling systems as well as discrete manufacturing equipment such as packaging equipment, robotic automation/cells. Additionally, they will support electrical engineering efforts as they relate to facilities and building automation.

Requirements

Bachelor's degree in Electrical Engineering, Automation, or a related field; or equivalent on the job work experience
5-8 years of experience in a controls engineering role in a manufacturing environment OR 3-5 years of experience in a controls engineering role for a systems/machine integrator
Solid understanding of control system design principles and industrial automation
Excellent programming skills for PLCs, HMIs, and robotics
Ability to read and interpret complex engineering drawings
Strong troubleshooting skills and knowledge of AC circuits, VFDs, low voltage control wiring, motors, panels, etc.
Familiarity with Computerized Maintenance Management Systems (CMMS)
Project management skills with the ability to handle multiple projects simultaneously
Excellent communication and interpersonal skills

Nice To Haves

Experience with Allen Bradley control systems
Strong background in process controls, remote operations, and SCADA systems
Proficiency in AutoCAD for system design

Responsibilities

Design and integrate control systems, including PLCs, HMIs, and motion control, for industrial automation equipment.
Deploy new control strategies in an ever evolving environment.
Work on the development of automated systems from concept to implementation.
Provide advanced troubleshooting for plant floor automation equipment, identifying and resolving complex issues efficiently.
Optimize existing control systems for improved performance and efficiency.
Program PLCs, HMIs, robots, and other control devices to meet system requirements.
Collaborate with the corporate engineering team on programming and software development for new capital projects.
Work with reliability engineers, maintenance technicians, and cross-functional teams to support continuous improvement initiatives.
Contribute to the development and implementation of new automation technologies.
Create and maintain comprehensive documentation for control systems, including engineering drawings, programming code, and equipment records.
Ensure compliance with company policies, industry standards, and safety practices in the design and implementation of control systems.
Provide training to maintenance technicians and operators on the operation and maintenance of control systems.
Manage and lead controls-related projects from initiation to completion, ensuring adherence to timelines and budgets.
Stay updated on industry trends, emerging technologies, and best practices in controls and automation.