Controls Engineer IV

Barry-Wehmiller•Spokane, WA

9d•$102,000 - $142,000•Onsite

About The Position

The Controls Engineer IV is an on-site role in Spokane, Washington, with Alliance Machine Systems International, LLC. This high-impact OEM position develops and designs controls solutions for diverse projects, including research and development and unique product needs. The engineer designs, develops, and oversees electrical control systems, equipment, and machinery, and provides installation and technical support for PLC-based hardware and software. Siemens PLC and HMI platform knowledge and experience are required. The role is collaborative and has no direct reports. Alliance Machine Systems International, LLC supplies corrugated box manufacturing machines and services, with engineering, manufacturing, sales, and service operations in the United States and Europe. It is part of Barry-Wehmiller, a global supplier of engineering consulting and manufacturing technology.

Requirements

Bachelor of Science in Electrical Engineering, Computer Engineering, or Mechanical Engineering, or higher, and appropriate job-related continuing education.
Ten or more years of experience in an OEM manufacturing environment.
Experience with Siemens PLC and HMI platforms is required; Allen-Bradley experience may also be considered.
Knowledge of variable frequency drives (VFDs).
In-depth controls engineering knowledge and broad working knowledge of mechanical engineering.
Ability to travel as needed, potentially up to 25%.
Ability to sit at a desk or computer for extended periods.
Ability to move around the office and factory, with occasional lifting, bending, and reaching.
Ability to communicate effectively with internal and external contacts.

Nice To Haves

Motion control experience.
Experience with robot controllers.

Responsibilities

Design and develop complex electrical engineering and functional controls system architectures and specifications, incorporating input from sales personnel, customers, service technicians, and assembly technicians.
Plan, schedule, and perform controls development for hardware and software systems for new and existing machines, options, and configurations.
Develop machine functional specifications with Product Management and Marketing.
Develop conceptual designs and recurring cost estimates.
Prepare machine development and project plans, work breakdown structures, schedules, and updates.
Design, perform, and lead proof-of-technology tests; analyze and correlate data; prepare reports and recommendations.
Lead and/or perform machine and process risk assessments.
Lead and perform Unified Modeling Language (UML) software design practices.
Lead detailed engineering tasks, including circuit analysis, panel layout, schematic generation, and bill of materials development; ensure documentation is clear, complete, accurate, and compliant with company standards.
Develop and test PLC and HMI code according to UML guidelines.
Install PLC and HMI code and test machines at the production facility before shipment.
Develop written test plans to validate equipment design; conduct tests, analyze results, prepare written reports, and make engineering recommendations as appropriate.
Liaise with production assembly, service, and system suppliers; provide documentation and assist with checkout, machine installation, and startup of complex mechanical functionality and control-system software.
Assist with machine installation, commissioning, field troubleshooting, and customer training as required.
Perform other duties and responsibilities as required.