Controls and Automation Engineer

U.S. Pipe•Bessemer, AL

About The Position

U.S. Pipe and Foundry is seeking a Controls and Automation Engineer. The successful candidate will play a key role in implementing U.S. Pipe controls, automation standards and technologies that will support a strategic growth project then transition into operations with on-going controls and automation engineering support, including process improvements, fault troubleshooting and maintenance support.

Requirements

Bachelor’s degree in industrial, Electrical, Electronic, Automation Engineering or related topics or equivalent combination of education and work experience required.
Knowledge of PC Programs, Word, Excel, Power Point, BIM/CAD/CAE/GIS Software, Electrical & Automation CAD software, 2D and 3D, Autodesk suite AutoCAD, Revit, Programming Languages and Database Management, OS/Networking/Communication and HW Knowledge
2 year, 2D and 3D CAD software draftsman.
3 year (preferable) Industrial process knowledge.
1 year robotics experience, Fanuc preferred.
IT and Engineering skills for Project support.
BIM, CAD, CAE & GIS skills.
Deep knowledge about networks, operative systems, security access, databases, communications, and their application in engineering projects.
Deep knowledge of computer design (2d & 3D), simulation mechanical, virtual representation (multimedia), and geographic information systems concepts.
Deep knowledge of hardware to use these technologies.
Understand and apply principles of document management systems.
Understand and apply principles of collaborative networks.
Knowledge of application development for engineering tasks (Web environment).
Ethernet network setup and troubleshooting.
Proficient in PLCs Installation, configuration and development (Allen Bradley).
Proficient in HDMI development, troubleshooting and support.
Working knowledge 480vac, 3 phase systems, AC & DC motors and Drives and Arcflash safety.
Diagnosis, troubleshooting and modification of electrical, hydraulic, pneumatic and safety control systems.
Desired troubleshooting and modification of robot programs: Fanuc or Kuka.
Understand the company’s business strategy.
Problem solver that seeks best solution.

Responsibilities

Develop standards for control system architecture, controls and communications equipment and programming.
Ensure the seamless integration of OEM provided controls into the overall project control system to ensure proper plant operations.
Ensure the seamless integration of the project control system into the existing plant network to allow for proper interface between the new project systems and the existing facilities.
Monitor design, development and installation of controls and automation systems for the project.
Manage the commissioning of the controls and automation systems for the project including tracking of progress and tracking of pending activities and open issues.
Train plant management, operations, maintenance and technical support staff on the new controls and information management systems.
Upon completion of the project, transition to the operations team to provide on-going controls and automation support to ensure the continued successful operations of the plant including: Assist operators as well as mechanical and electrical technicians with troubleshooting faults and equipment failures.
Modifications to software and hardware as required to improve plant operations in the new facility as well as the existing facilities.
Support Management with reporting, issue tracking, etc.
Support engineering development process in terms of quality and delivery time.
Coordinate multidisciplinary and multifunctional engineers, engineering companies and plant operations personnel.
Assure compliance with engineering design criteria, specifications, and standards
Remain trained, updated with regards to latest industry technologies, software, and design tools.