Component Design and Development Engineer

Fuyao Glass America Inc•Plymouth, MI

9d•Onsite

About The Position

The Design & Development Component Engineer ensures the timely and accurate development, improvement, and validation of automotive accessories and components. This position plays a critical role in controlling product design and development processes while supporting the applicable sales area. The engineer will work closely with suppliers, manufacturing teams, and quality assurance to optimize product performance and compliance with industry standards.

Requirements

Bachelor’s Degree in Mechanical Engineering (or related field).
Experience with Computer-Aided Design (CAD) software (UG NX and/or CATIA V5).
Knowledge of GD&T principles.
1 to 3 years of experience in manufacturing, engineering, or component development.
Strong knowledge of CAD software (AutoCAD, UG NX, CATIA, Pro/E).
Experience with component design, mold structures, and processing technologies.
Understanding of accessory bonding processes and vehicle glazing system components.
Familiarity with polymer materials, small injection molding, and stamping die development.
Ability to analyze engineering data and solve practical design and manufacturing challenges.
Strong mathematical skills, including proficiency in unit conversions and cost analysis.
Experience in project management, APQP processes, and supplier development.
Knowledge of raw materials, processing costs, and accessory manufacturing capabilities.
TS16949, Six Sigma, and process improvement methodologies.
Understanding of five automotive reference manuals.
Fluency in English (reading, writing, and speaking).
Strong ability to interact effectively with team members, leadership, engineers, and customers.
Experience in preparing technical reports and conducting training sessions.

Nice To Haves

Mandarin proficiency is a plus.
Bilingual in English and Chinese is plus.

Responsibilities

Lead the development of accessories, from feasibility evaluation to final validation.
Conduct product quotations, technical planning, and development in coordination with sales and engineering teams.
Develop components based on customer drawings and specifications, ensuring accuracy in design and application.
Oversee supplier selection, accessory code applications, and standard conversions for new components.
Validate and approve first-batch production samples, ensuring alignment with drawings and specifications.
Assist procurement and quality assurance in supplier audits and QTS recognition.
Track accessory development progress, maintain accessory code catalogs, and manage sample production.
Prepare technical documents, inspection reports, and testing results for first article recognition.
Verify and optimize technical processes for accessory installation tools.
Develop and update standard operating procedures (SOPs) for accessory development and production.
Support cross-functional teams in continuous improvement initiatives, including Kaizen implementation, cross-training efforts, and problem-solving and defect reduction.
Participate in failure mode and effects analysis (FMEA) to mitigate design risks.
Ensure compliance with relevant automotive industry standards, including IATF 16949.
Other duties as assigned.