Robot Programmer(COMAU)

GABLETEK•Troy, MI

14d•Onsite

About The Position

The COMAU Robot Programmer / Automation Technician is responsible for supporting and maintaining automated robotic welding systems within a high-volume manufacturing environment. This role focuses on robot troubleshooting, production support, program modifications, weld process optimization, and minimizing equipment downtime. The technician will work with robotic welding cells, automated fixtures, PLC-controlled systems, and related automation equipment to ensure safe and efficient production operations.

Requirements

Experience troubleshooting and programming COMAU robotic systems in an industrial manufacturing environment.
Strong understanding of robotic welding processes and welding fundamentals.
Knowledge of: Robotics and automation systems, Electrical circuitry and controls, Pneumatics and hydraulics, Industrial mechanics, Servo systems and automation components
Ability to troubleshoot electrical systems using schematics and prints.
Experience with: TCP setup and verification, I/O troubleshooting and simulation, Program touch-ups and path modifications, Weld process troubleshooting, Robot recovery procedures
Understanding of automated weld fixtures and shimming processes.
Familiarity with PLC-controlled manufacturing equipment.
Proficient with Microsoft Office applications including Word, Excel, and Outlook.
Strong communication and problem-solving skills.
Ability to prioritize tasks and respond effectively in a fast-paced production environment.

Nice To Haves

Industrial Maintenance, Electrician Journeyman, Mechatronics, or Machine Repair certification.
Associate degree in Mechatronics, Robotics, Automation, Electrical Technology, or related field.
Previous experience supporting robotic welding systems in automotive or automated manufacturing environments.
Experience with offline robotic programming and simulation software.
Strong electrical and mechanical troubleshooting background.

Responsibilities

Provide production support for automated robotic welding cells and robotic manufacturing systems.
Troubleshoot and recover COMAU robots from faults, alarms, crashes, and production interruptions while restoring systems to operational status quickly and safely.
Modify, optimize, and troubleshoot COMAU robot programs for welding and material handling applications.
Perform robot touch-ups, TCP verification, path corrections, and position adjustments.
Support robotic applications including MIG welding, resistance welding, projection welding, and pneumatic systems.
Diagnose and repair electrical, mechanical, pneumatic, hydraulic, and robotic system issues.
Troubleshoot automated welding cells to identify root causes and implement corrective actions that reduce downtime and improve reliability.
Read and interpret electrical schematics, blueprints, weld prints, and technical documentation.
Troubleshoot and repair: Servo drive systems, Motors and encoders, Relays and control boards, Sensors and safety devices, Wiring harnesses and electrical panels
Perform minor fixture adjustments, shim modifications, and weld tooling corrections based on manufacturing requirements.
Support and maintain communication networks including Ethernet, Remote I/O, and DeviceNet systems.
Perform basic offline programming and simulation using COMAU programming software and robotic simulation tools.
Support integration and troubleshooting of PLC-controlled automation systems.
Assist with robotic startup activities, program validation, and production launches.
Ensure compliance with all customer, plant, and safety procedures while working around robotic and automated equipment.
Maintain detailed documentation of repairs, troubleshooting activities, and process improvements.
Communicate equipment concerns, downtime issues, and shift updates effectively with supervisors and team members.
Work independently with minimal supervision while supporting production requirements.