Chief Inspector

CVR Energy, Inc.•Coffeyville, KS

4d•Onsite

About The Position

This advanced-level position provides technical leadership, coordination, and execution of the Refinery Fixed Equipment Mechanical Integrity (FEMI) Program. The role is responsible for ensuring the integrity, reliability, and regulatory compliance of fixed equipment assets, including pressure vessels, piping systems, fired heaters, heat exchangers, and atmospheric and pressurized storage tanks. Operating with minimal supervision, the position applies advanced expertise in inspection engineering, damage mechanisms, risk-based inspection methodologies, and refinery processes to support safe, reliable, and efficient operations. The role is critical to maintaining compliance with Process Safety Management (PSM) requirements, applicable industry standards, and corporate mechanical integrity expectations, while driving continuous improvement in asset integrity and operational reliability. Key responsibilities include leading the development, implementation, governance, and continuous improvement of Site and Corporate Mechanical Integrity Programs. The position serves as the technical authority for fixed equipment mechanical integrity matters and provides leadership and direction for inspection activities, repair strategies, and long-term asset reliability initiatives. The role ensures Mechanical Integrity Programs, Site Engineering Practices (SEP), and Plant Condition Monitoring Programs are fully integrated with PSM requirements and aligned with industry best practices. Responsibilities also include developing standards, procedures, and key performance indicators (KPIs) to measure and improve program effectiveness. This position acts as the primary liaison between Engineering, Operations, Maintenance, HSE, and Corporate PSM teams on all fixed equipment mechanical integrity matters. The role collaborates closely with site leadership and regulatory stakeholders to ensure compliance with applicable API, OSHA, ASME, ANSI, state, federal, local, and insurance requirements. Additional responsibilities include supporting predictive and preventive maintenance strategies, leading training initiatives for inspection and maintenance personnel, assisting with capital projects and major repairs, overseeing refinery turnaround inspection activities, and communicating program performance, risks, and improvement opportunities to refinery leadership and stakeholders.

Requirements

High school diploma or GED equivalent required
Must hold current API 510, 570 and 653
Minimum 15 years of relevant refinery or industrial experience required
(A combined minimum of 25 years holding API 510/570/653 certifications may be considered in lieu of the experience requirement.)
10+ years in fixed equipment mechanical inspections required
Thorough understanding and working knowledge of refinery maintenance procedures, including safety procedures involving repair and maintenance of equipment
Working knowledge of API Standards and ASME, ANSI Codes, PCMS Asset Management Programs
Must be able to understand and oversee NDT tasks: UTT, PT, MT, VT, able to perform Radiographic Film Interpretation
Must be able to perform Inspections on Piping, Pressure Vessels, Fired Heaters, Boilers, and Tanks
Must be able to work in a plant environment involving climbing, elevated work, confined space entry, etc.
Ability to read and interpret mechanical blueprints, P&IDs, PFDs, Piping ISOs
Familiarity with PCMS or similar database
Ability to adjust schedule to meet business demands and address unexpected issues
History of supervising other Inspectors and directing contract inspection activities
Fluent in English, oral and written required
Applicants must be eligible to work in the United States. The Company will not sponsor immigration or work visas.

Nice To Haves

Bachelor of Science Mechanical Engineering or equivalent technical training preferred
Additional Supplemental 571 and 580 Certifications desirable

Responsibilities

Coordinate the daily activities of Company and contract inspectors
Review inspection reports and approve repair recommendations of pressure equipment and piping
Review and approval of Turnaround work scope, ITPs and workforce headcount
Monitor all Inspection Department initiatives to ensure that all contractors and employees are performing all job duties correctly to ensure that all work is progressing correctly and that completion date schedules are met
Document and file data as required by governmental regulations and as requested, provide documentation on equipment history, UTT baseline readings and material identification, including PMI on equipment and piping, etc.
Develop QA/QC procedures (e.g., valve repair, welding procedure specifications). Ensure testing of all welders and monitor performance. Maintain current and ongoing records of welders. Ensure all welds meet minimum code requirements
Prepare contracts with NDE/NDT and mechanical inspection companies, manage projects to completion
Lead and direct the department Inspectors, establish Inspectors yearly goals, and perform performance appraisals
Assess all vendor fabrication shops and perform follow-up reviews with vendors to ensure successful completion of projects. Document any resulting events that may increase project/contract costs or unplanned schedule delay
Review and interpret all Radiography of welds as required by code and MI Practices
As needed, prepare Oral and Digital presentations and written reports
Demonstrate effective oral and written communication skills with strong and detailed analytical skills to regularly communicate with Plant Manager and Stakeholders of progress, roadblocks, bottlenecks, and concerns
Solve problems and resolve conflicts effectively, demonstrating leadership and working productively in a cross functional team
Organizational skills and ability to prioritize work, develop appropriate times lines, and work to deadlines
Self-starter with influencing, negotiating, and diplomacy skills
Ensure the safe and reliable operation of refinery fixed equipment through effective inspection, assessment, and repair oversight
Minimize unplanned downtime by proactively identifying degradation mechanisms and expediting repair and replacement activities
Improve refinery reliability and reduce the risk of equipment and piping failures
Ensure material compatibility and welding quality to prevent failures associated with improper material selection or fabrication practices
Deliver high-quality, timely results in a fast-paced, team-oriented environment
Foster effective communication and collaboration across Operations, Maintenance, Engineering, Technical Services, HR, and contractor organizations
Develop and strengthen the technical capabilities and career progression of Inspection personnel
Demonstrate flexibility and responsiveness to changing business and operational needs
Champion continuous improvement, positive change, safety leadership, inclusion, and sustainable reliability practices
Maintain full compliance with company policies, procedures, and applicable regulatory standards